Isoko ryisi yose kuri barrele imwe ikomeje kwaguka, igera kuri miliyoni 840 USD muri 2024 kandi biteganijwe ko izagera kuri miliyari 1.38 USD muri 2034. Guhitamo kwambere nka Zhejiang Jinteng Single Screw Barrel, Xaloy X-800, nibindi bitanga umusaruro ushimishijeUmuyoboro wa PVC umwe, PE pipe extruder imwe ya barriel, naumugozi umwe wumugozi wo guhuhaPorogaramu.
Ibipimo / Akarere | Agaciro (2024) | Iteganyagihe (2025-2034) |
---|---|---|
Kugaburira Umuyoboro umwe Isoko rya Barrale | Kurenga miliyoni 840 USD | USD miliyari 1.38 |
Umugabane w'isoko rya Aziya ya pasifika | 35.24% | Iterambere rya 6.3% |
Ibyo Gushakisha muri Barrale imwe
Ibipimo ngenderwaho by'ingenzi
Itandukaniro rya coefficient zo guterana hagati ya polymer na barrale cyangwa hejuru ya screw bigira ingaruka zikomeye kubushobozi bwo gutanga. Niba ubushyamirane buri hagati ya polymer na barrale buri hejuru cyane kuruta iyo hagati ya polymer na screw, ibikoresho bigenda neza neza, bikavamo umusaruro mwinshi kandi bigenda neza. Ibikonoshwa byongeweho byongera imbaraga zo gukurura imbaraga, byongera ubushobozi bwogutanga umusaruro nibisohoka bihamye, nibikorwa byingenzi mubikorwa byo gukuramo.
Ba injeniyeri nabo basuzuma ibintu byinshi bya tekiniki mugihe basuzuma aUmuyoboro umwe:
- Igihe cyo gutura, ipima imigendekere no kuvanga imikorere.
- Imyitwarire ya rologiya, harimo ubukonje nigipimo cyogosha.
- Umuvuduko nubushyuhe imyirondoro kuruhande.
- Gutanga ubushobozi nibisohoka bihamye.
- Ibikoresho bya tekinike nko kwimura screw hamwe ningaruka zo gufunga screw.
- Gushonga imyitwarire no kuvanga ubushobozi.
- Gutunganya ibintu mu bihe bitandukanye.
Guhuza Ibikoresho
Guhitamo ingunguru iburyo bisobanura kumva uburyo ikorana na plastiki zitandukanye. Imbonerahamwe ikurikira irerekana muri make ibintu byingenzi byingenzi nakamaro kayo:
Umutungo | Akamaro ko guhuza na plastike muri barrele imwe |
---|---|
Ubushyuhe bukabije | Irasaba kugenzura neza ubushyuhe no kwikuramo buhoro buhoro kugirango wirinde kwangirika mugihe cyo gukuramo. |
Hygroscopicity | Ibikoresho bikurura ubuhehere bigomba gukama mbere yo gusohora kugirango birinde inenge nkubusa cyangwa kwangirika. |
Ubucucike bwinshi | Ibikoresho byinshi byuzuye bishobora gutera ibibazo byo kugaburira kandi birashobora gusaba ibipimo byo guhunika hejuru cyangwa igishushanyo mbonera cyihariye cyo kugaburira. |
Kwiyoroshya | Ibikoresho byoroshye cyane bigira ingaruka kubiryo kandi birashobora gukenera guhinduka mugushushanya kugirango tumenye neza. |
Gushonga | Ihindura uburebure n'uburebure bw'igice cyo guhunika; hejuru ya fluid fluidity polymers irashobora kwihanganira uturere tugufi, duhanamye cyane. |
Kuramo Ubuso Amavuta | Amavuta menshi (urugero, isahani ya chrome) irinda ibintu gufatana kandi bigateza imbere neza plastiki yashonze. |
Gukomera | Birakenewe kwambara birwanya kwambara, cyane cyane mugutunganya ibintu bivamo ibintu birimo fibre cyangwa ibirahuri. |
Gusiba | Gukuraho neza hagati ya screw na barrale birinda gusubira inyuma kandi bikomeza umusaruro neza. |
Kuramba no kubaho
Kuramba biracyari ikintu cyambere mubakora. Ibigega byujuje ubuziranenge bifashisha ibikoresho nka nitride ya nitride cyangwa bimetallic alloys kugirango birinde kwangirika no kwangirika. Ibi biranga ubuzima bwa serivisi, cyane cyane iyo gutunganya plastiki zuzuye cyangwa zongeye gukoreshwa. Igishushanyo mbonera cya barriel na barriel binatezimbere gushonga ubutinganyi kandi bigabanya igihe cyo hasi, bifasha kugumya gusohora neza no kugabanya ikoreshwa ryingufu.
Kubungabunga no Korohereza Gukoresha
Kubungabunga gahunda byerekana imikorere ihamye kandi ikagura ibikoresho igihe cyose.
- Isuku isanzwe irinda ibikoresho kandi igakomeza gukora neza.
- Kugenzura kwambara no kurira ni ngombwa kuko gukuramo no kwangirika byongera itandukaniro riri hagati ya screw na barriel, kugabanya umusaruro nubwiza bwibicuruzwa.
- Gufata neza hamwe na kashe birinda guhuza, kunyeganyega, no kumeneka.
- Guhuza neza no guhagarika sisitemu ya sisitemu bituma ihererekanyabubasha ryiza.
- Calibration ya sensor na kugenzura ikomeza kugenzura neza inzira.
Ibi bikorwa bifasha kugabanya igihe, kunoza ibicuruzwa, no gukoresha ingufu.
Isonga yo hejuru ya Barrele ya 2025
Zhejiang Jinteng Umuyoboro umwe Barrel Gusubiramo
Zhejiang Jinteng Machinery Manufacturing Co., Ltd. igaragara nkuruganda rukomeye mu nganda zivoma plastike. Isosiyete ikoreshatekinoroji ya bimetallicno kugenzura ubuziranenge bukomeye kugirango ubyare ingarani imwe itanga imikorere yizewe kandi ubuzima burebure. Gukora neza no guhitamo ibintu byemerera abakoresha guhuza ingunguru kubyo bakeneye byo gukuramo.
Ibisobanuro | Ibisobanuro / Indangagaciro |
---|---|
Ibikoresho shingiro | 38CrMoAlA, 42CrMo, SKD61 |
Ibikoresho bya Bimetallic | Icyogajuru 1, 6, 12, Nitralloy, Colmonoy 56, Colmonoy 83 |
Gukomera Nyuma yo Gukomera & Ubushyuhe | HB280-320 |
Nitriding Gukomera | HV850-1000 |
Gukomera | HRC50-65 |
Gukomera kwa Chromium (nyuma ya nitriding) | ≥ 900HV |
Ubuso | Ra 0.4 |
Kuringaniza | 0,015 mm |
Ubujyakuzimu | 0.8-2.0 mm |
Ubujyakuzimu bwa Chromium | 0.025-0.10 mm |
Ibidasanzwe | Tekinoroji ya bimetallike igezweho, QC itajenjetse, itomoye, yihariye, gupakira neza, gutanga iminsi 20-30 |
UwitekaUmuyoboro umwekuva Zhejiang Jinteng ikoreshaibikoresho bya premium bimetallic, zitanga kwambara neza no kurwanya ruswa. Iyi nyubako iganisha kumurimo muremure no kugiciro cyo kubungabunga. Abakiriya bakunze gushima ibicuruzwa kubwiza bwabyo, ibiciro byumvikana, na serivisi zumwuga. Isosiyete yibanda ku nganda zateye imbere no kwizeza ubuziranenge byemeza ko buri barrale yujuje ubuziranenge bw’inganda. Ibiranga bituma Zhejiang Jinteng Umuyoboro umwe wa Barrel ihitamo hejuru ya porogaramu yo gukuramo plastike aho iramba kandi ifite akamaro.
Icyitonderwa: Zhejiang Jinteng itanga igenamigambi rishingiye ku gishushanyo cy’abakiriya, cyemeza neza neza imashini zitandukanye.
Xaloy X-800 Igice kimwe Cyisubiramo
Xaloy X-800 Umuyoboro umwe rukumbi ukoresha ibikoresho byubuhanga nubuhanga kugirango utange imikorere igaragara mugusaba ibidukikije. Ibice bya Tungsten birahagarara kimwe na Nickel-irwanya ibirori. Igishushanyo cyemerera ingunguru gutunganya ibikoresho bigoye gushonga nka HMW-HDPE na LLDPE byoroshye.
- Xaloy X-800 ikora ibintu byinshi byuzuza ibintu, harimo nibifite 25% cyangwa birenga fibre cyangwa ibirahure.
- Ubwubatsi bwuzuye hamwe na mudasobwa igenzurwa na feri ituma ikwirakwizwa rya bimetallic imwe.
- Ubwubatsi butagira ikizinga, bugera kuri mm 6100 z'uburebure, bukuraho ingaruka zo kwangirika cyangwa kwanduzwa.
- Ibyuma bifata ibyuma bigabanya imihangayiko kandi bitezimbere mugihe cyizuba.
Abakoresha inganda bamenya Xaloy X-800 nkibipimo byisi yose kuri barrale yangiza kandi irwanya ruswa. Ubuzima burebure bwa barriel hamwe na optique ya geometrie ifasha kugabanya ibibazo byo gutangira no kunoza imikorere. Ubuhanga bwa Xaloy, hamwe nimyaka irenga 75 yubuhanga bwa casting hamwe na patenti zirenga 25, bishyigikira ubwizerwe numusaruro wiyi Barrile imwe ya Screw Barrel muburyo butandukanye bwo gukuramo ibicuruzwa.
Nordson BKG Igice kimwe Cyisubiramo
Nordson BKG Umuyoboro umwe wa Barrels yagenewe umusaruro mwinshi mwinshi. Iyi barrale ishyigikira ibisohoka bihoraho nibisohoka byinshi, bigatuma biba byiza kubakora ibicuruzwa bakeneye imikorere yizewe mubihe bisabwa.
- Nordson BKG Master-Line pelletizers yo mumazi irashobora gutunganya ibiro 4.400 kumasaha.
- Ibikoresho bishya byo gukata hamwe nibishushanyo mbonera byongera ibicuruzwa no kugabanya kwambara, kugabanya igihe cyo gukora no kubungabunga.
- Ibikoresho byo kurwanya abrasion nibikoresho bya barrale bikomeza imikorere nubwo byuzuyemo ibintu byinshi.
- X8000 screw enapsulation hamwe nibikoresho bya X800 bya barrile bitanga gukuramo bidasanzwe no kurwanya ruswa.
- Sisitemu ya Quantum igabanya igihe cyo kugarura ibice 10 kugeza 15%, ishyigikira umusaruro wihuse.
Nordson yibanda kubikoresho bigezweho hamwe nubuhanga byemeza ko Barrel imwe imwe ikomeza gukora neza nibisohoka. Ibiranga bifasha ababikora kugera kumusaruro uhamye, kugabanya ibiciro byo kubungabunga, no kongera umusaruro.
Reiloy Kwambara-Kurwanya Imirongo imwe Isubiramo
Reiloy Wear-Resistant Single Screw Barrels ikoresha ibyuma bivangavanze hamwe nubuhanga buhanitse bwa casting kugirango itange abrasion kandi irwanya ruswa. Isosiyete ikora ifu yacyo ivanze, itanga ubuziranenge hamwe nimikorere.
- Ibigega bya Reiloy biranga ubwubatsi bwa bimetallic hamwe na nikel-cobalt cyangwa nikel ishingiye kuri nikel irimo karbide nini nicyiciro cya ceramic.
- Amavuta nka R121 (ashingiye ku cyuma hamwe na karubide ya chrome) na R239 / R241 (nikel ishingiye kuri karubide ya tungsten) itanga uburinzi bwimyambarire ikoreshwa muburyo butandukanye.
- Inductive centrifugal casting hamwe nigeragezwa rikomeye byemeza kugoreka-kubusa, kuramba kuramba.
- Ibigega bikora neza hamwe nibikoresho byangiza cyangwa byangirika, harimo plastiki ifite fibre yikirahure igera kuri 30% cyangwa minerval yuzuye.
- Imiyoboro yakira ubuvuzi bwa kabiri nka plaque ya chrome ikomeye, nitriding, hamwe na karbide enapsulation kugirango hongerwe imbaraga.
Ongera ushyireho ibishushanyo bya barrele hamwe na screw kugirango uhindure imikorere kubisigarira byihariye na porogaramu. Ubu buryo butezimbere ubuziranenge, bwongerera ubuzima serivisi, kandi bugakomeza umusaruro mwinshi, ndetse nibikoresho bigoye.
Imbonerahamwe imwe yo kugereranya ingero
Incamake
Uwitekaicyitegererezo cyambere muri 2025erekana imikorere ikomeye ya tekiniki hamwe nibikorwa byibanze kubakoresha. Imbonerahamwe ikurikira iragaragaza ibyingenzi byingenzi hamwe nibisobanuro birambuye kuri buri kintu kimwe cyateganijwe:
Ubwoko bw'icyitegererezo | Ikigereranyo cya Diameter (mm) | Ikigereranyo cya L / D. | Ubushobozi bwo gusohoka (kg / hr) | Imbaraga za moteri (kW) | Ikiciro (USD) | Garanti | Inkunga yo kugurisha |
---|---|---|---|---|---|---|---|
Zhejiang Jinteng | 30 - 200 | 24: 1-36: 1 | 10 - 1.500+ | 15 - 180 | 280 - 1.860 | 12 mo. | 1-kuri-1 tekinoroji, kwisi yose, kwihindura |
Xaloy X-800 | 30 - 200 | 24: 1-36: 1 | 10 - 1.500+ | 15 - 180 | 1.000 - 1.800 | 12 mo. | Inkunga yinzobere, gutanga byihuse |
Nordson BKG | 60 - 120 | 33: 1–38: 1 | 150 - 1,300 | 55 - 315 | 1.200 - 1.860 | 12 mo. | Serivisi yemewe na CE, serivisi yihuse |
Reiloy Kwambara-Kurwanya | 30 - 200 | 24: 1-36: 1 | 10 - 1.500+ | 15 - 180 | 1.000 - 1.800 | 12 mo. | Igishushanyo cyihariye, cyemewe na ISO |
Icyitonderwa: Moderi zose zitanga ibintu byiterambere nka zone zagaburiwe ibiryo, ingunguru zashizwemo, hamwe na servo yo guhuza ibikorwa kugirango bikore neza kandi bigenzurwe.
Ibyiza n'ibibi Incamake
Buri cyitegererezo kimwe cya Barrel kizana imbaraga zidasanzwe mugukuramo plastike. Imbonerahamwe ikurikira irerekana muri make ibyiza byingenzi nimbibi:
Ikiranga / Ibice | Ibyiza | Imipaka |
---|---|---|
Igiciro | Ibikoresho byo hasi hamwe nigiciro cyo gukora | Ntabwo ari byiza cyane kuvanga bigoye |
Igishushanyo mbonera | Igishushanyo cyoroshye, kubungabunga byoroshye | Ntabwo bihindagurika nka twin-screwkubikorwa byiterambere |
Gukora neza | Yizewe gusohora bisanzwe, gukoresha ingufu | Kwinjiza neza birashobora kugabanuka kumuvuduko mwinshi |
Gusaba | Icyifuzo cyo gusohora shingiro hamwe na polymers viscous | Ntabwo bikwiranye nintambwe nyinshi cyangwa kuvanga neza |
Inkunga yo kugurisha | Inkunga ikomeye ya tekiniki hamwe nuburyo bwo guhitamo | Igihe cya garanti gisanzwe kigarukira kumezi 12 |
Impanuro: Abakoresha bagomba guhuza ibiranga ingunguru kubyo bakeneye kugirango babone ibisubizo byiza.
Guhitamo Iburyo Bumwe Bumwe Kubikenewe
Kubyara umusaruro mwinshi
Ababikora bashaka umusaruro mwinshi bagomba kwibanda kubisobanuro bya tekiniki byerekana neza kandi biramba. Ibintu byingenzi birimo diameter ya screw, uburebure-kuri-diameter (L / D), nimbaraga za moteri. Imbonerahamwe ikurikira irerekana ibipimo byingenzi byo gukuramo amajwi menshi:
Ibipimo by'imikorere | Ibisobanuro / Ingaruka |
---|---|
Kuramo Diameter | Ibipimo binini byongera ubushobozi bwo gukora. |
Ikigereranyo cya L / D. | Imiyoboro miremire itezimbere kuvanga no gushyushya, ishyigikira ibicuruzwa byinshi. |
Ikigereranyo cyo kwikuramo | Iremeza plastike yuzuye kubwiza buhoraho. |
Ubujyakuzimu | Ingaruka zo gutanga no kuvanga; igomba kuringaniza imbaraga nuburinganire. |
Ikinyuranyo hagati ya Screw na Barrel | Ibyuho bikabije birinda kumeneka no gukomeza umuvuduko ukabije. |
Moderi nka KPM 120/38 na BKE 120 itanga ibisubizo bigera kuri 1,400 kg / h, bigatuma biba byiza mubikorwa binini. Ibikoresho bigezweho kandikugenzura neza ubushyuhekurushaho kuzamura ubwizerwe nigihe cyo kubaho.
Kuri Plastike yihariye
Gutunganya polimeri yubuhanga cyangwa bioplastique bisaba kwitondera neza ibintu bifatika nibikoresho byububiko. Imashini imwe imwe ikora plastike yihariye nka polyakarubone, nylon, na PLA neza mugihe ifite ibikoresho byabugenewe byabugenewe hamwe no kugenzura ubushyuhe bugezweho. Guhitamo ibyuma bya metallurgiki, nkibishobora kwangirika kwangirika, birinda kwangirika kwibikoresho no kwemeza ubuziranenge bwibicuruzwa. Abakoresha bagomba gukurikirana ubushyuhe kandiumuvudukohafi kugirango wirinde guteshwa agaciro cyangwa inenge. Kubungabunga buri gihe hamwe nubuhanga buhanga bifasha gukemura ibibazo nko gushonga bidahuye cyangwa ihindagurika ryumuvuduko.
Impanuro: Gufatanya nabatanga ibikoresho kugirango uhindure ibice bya screw na barrel kubikoresho byoroshye cyangwa bidasanzwe.
Kubaguzi-Bazi-Abaguzi
Igiciro-cyiza cyo gukuramo ibisubizo akenshi gishingiye kubworoshye no guhinduranya ibintu bya screw imwe. Izi mashini zitanga ishoramari ryambere kandi rigabanya amafaranga yo kubungabunga ugereranije na sisitemu ya twin screw. Ibikoresho byakoreshejwe mubirango bizwi birashobora gukomeza kugabanya amafaranga utitaye kubwizerwa. Igishushanyo kiboneye gishyigikira ibintu byinshi, harimo imiyoboro, firime, n'impapuro, bigatuma ihitamo rifatika kubucuruzi bufite ingengo yimari mike.
- Extruders imwe imwe irahendutse kandi yoroshye kubungabunga.
- Imashini zikoreshwa zitanga amafaranga yo kuzigama.
- Guhindura byinshi bifasha umusaruro ukenewe.
Isuzuma ryitondewe ryibikorwa, ubuziranenge, nigihe kirekire biratanga agaciro keza kubikorwa byingengo yimari.
Uwitekahejuru ya extruder barrele ya 2025gutanga ubwizerwe, kuzigama ingufu, no kuramba kuramba. Abakoresha amajwi menshi bungukirwa nigishushanyo gikomeye hamwe nubugenzuzi buhanitse. Abatunganya ibintu byihariye bagomba guhitamo ingunguru hamwe nubuhanga bwihariye kandikuramba. Abaguzi bibanda ku ngengo yimari bunguka muburyo bworoshye, bwo kubungabunga bike. Abakoresha bagomba guhuza ibikoresho biranga ibyo bakeneye.
Ibibazo
Ni izihe nyungu nyamukuru za barri imwe imwe mugukuramo plastike?
Ingunguru imwe imwe itanga imikorere yizewe, kubungabunga byoroshye, no gukora neza. Bakora neza kubintu byinshi bisanzwe bya plastike yo gukuramo.
Ni kangahe abakoresha bagomba kugenzura ingunguru imwe yo kwambara?
Abakoresha bagomba kugenzura ingunguru buri mezi atatu kugeza kuri atandatu. Igenzura risanzwe rifasha kugumana umusaruro mwiza no kwagura ibikoresho igihe cyose.
Ikibaho kimwe gishobora gukora ubwoko butandukanye bwa plastiki?
Yego. Ababikora bashushanya ingunguru imwe ya screw kugirango batunganyirize ibintu byinshi bya plastiki, harimoPVC, PE, PP, hamwe na polymers yihariye.
Igihe cyoherejwe: Nyakanga-18-2025