Nigute Imashini Ihanagura Amacupa Yongera Umuvuduko Wumusaruro nubwiza

Imashini zihanagura amacupa zahinduye imiterere yimikorere. Inganda ubu zishingiye kuri izo mashini kugirango zuzuze ibisabwa byihuta ku musaruro wihuse, ushingiye ku buryo bwuzuye. Ibiranga nko kwikora no kugenzura igihe nyacyo byemeza ubuziranenge buhoraho mugihe ugabanya ibiciro. Moderi yihuta irashobora gutanga amacupa ari hagati ya 500 na 1.000 kumasaha, bikemura ibibazo byinganda zikinyobwa zikeneye ibisubizo byiza. Byongeye kandi, guhindura ibintu bipfunyitse byayoboye ababikora, harimoPP icupa rivuza imashini, kwakira tekinoroji muburyo butandukanye. Byongeye kandi, guhuza aUmurongo wo gukuramo PVCyongerera ubushobozi umusaruro, mugihe aumugozi umwe wa extruder kumufuka wimyandagukora byuzuza porogaramu zitandukanye zizi mashini zateye imbere.

Uburyo Imashini Zicupa Icupa zikora

Tegura Kurema no Gushyushya

Igicupa cyo guturika gitangirana no kurema no gushyushya preforms. Iyi preforms, mubisanzwe ikozwe mubikoresho nka PET, irashyuha kugirango igere kubintu byiza bibumbabumbwa. Imashini zihanagura amacupa zikoresha imishwarara ya infragre cyangwa izunguruka ryumuyaga kugirango ushushe neza preforms. Ibi bitanga uburinganire bwubushyuhe bwibikoresho, nibyingenzi mukubungabunga ireme mugihe gikurikiraho.

Sisitemu yo gushyushya mumashini igezweho yagenewe neza. Abakoresha barashobora kugenzura ubushyuhe kugirango bagabanye inenge, hamwe nibisabwa akenshi nka 45 ° C (113 ° F). Uru rwego rwo kugenzura rugabanya imyanda yibikoresho kandi ikemeza ko preforms zateguwe bihagije kugirango zirambure kandi zihuha. Nyuma yo gushyushya, preforms yinzibacyuho ntakindi kijya murwego rukurikira, aho zikozwe mumacupa.

Gushushanya no gushiraho

Iyo bimaze gushyuha, preforms zishyirwa mubishushanyo bisobanura imiterere yanyuma nubunini bwamacupa. Uburyo bwo kubumba burimo ibice byinshi byingenzi bikora mubwumvikane kugirango hamenyekane neza kandi neza.

• Igice cyo gushyushya: Yoroshya preform ya pliability.
• Sisitemu yo gufunga: Kurinda ibishushanyo no guhuza preform yo gushiraho neza.
• Kurambura no kuvuzaUrwego: Kurambura preform yoroshye mugihe umwuka wumuyaga uyihuha mukibumbano, ugakora icupa.

Imashini icupa ya JT ikurikirana cyane muriki cyiciro kubera sisitemu yo kugenzura igezweho hamwe nigishushanyo gikomeye. Ibiranga nkibikorwa byo guterura urubuga byakira uburebure butandukanye bupfa, bigafasha kubyara ibicuruzwa bitandukanye bicupa. Byongeye kandi, sisitemu ya hydraulic ya sisitemu igereranya ibikorwa neza kandi byihuse, byongera umusaruro.

Iki cyiciro cyerekana uburyo butandukanye bwimashini zicupa, zishobora kwakira amacupa atandukanye hamwe nuburyo butandukanye kugirango isoko ryuzuzwe.

Gukonjesha no Gusohora

Icyiciro cyanyuma kirimo gukonjesha no gusohora amacupa. Gukonjesha byihuse gushimangira imiterere y'icupa, kwemeza ko igumana imiterere kandi yujuje ubuziranenge. Imashini zateye imbere nka seriveri ya JT zikoresha uburyo bwo gukonjesha ikirere n'amazi kugirango byihutishe iki gikorwa. Ibihe byo gukonja birashobora kuva kumasegonda 1.5 kugeza kumasegonda 20, bitewe nubunini bwicupa nibikoresho.

Nyuma yo gukonjesha, amacupa asohoka mubibumbano ukoresheje amaboko ya mashini cyangwa umuvuduko wumwuka. Iyi ntambwe ningirakamaro mugukomeza umuvuduko wumusaruro no gukumira ibyangiritse kubicuruzwa byarangiye. Urukurikirane rwa JT rurimo sisitemu yo gusiga amavuta hamwe na sisitemu yo gutwara silinderi kugirango isohore neza, igabanye ibisabwa byo kubungabunga hamwe nigihe cyo gukora.

Muguhuza ibyo bintu byateye imbere, imashini zicupa zongera umuvuduko wumusaruro kandi zemeza ubuziranenge buhoraho, bigatuma ziba ingirakamaro mubikorwa bigezweho.

Inyungu zingenzi zimashini zicupa

Kongera umuvuduko wumusaruro nubushobozi

Imashini zicupa zigezweho zahinduye inzira yumusaruro mukuzamura cyane umuvuduko nubushobozi. Izi mashini zikoresha uburyo bugezweho, nka sisitemu ikoreshwa na servo hamwe na tekinoroji ya hydraulic igereranije, kugirango ibikorwa byoroherezwe. Imashini icupa ya JT yerekana imashini yerekana udushya, itanga ibicuruzwa bya pulasitike bidafite ishingiro kandi byihuse.

Umuvuduko wumusaruro uratandukanye bitewe nuburyo bukoreshwa. Blow blow tekinoroji igera kumacupa agera kuri 200 kumunota, mugihe uburyo bwo gukanda gukanda buri hagati yamacupa 50 na 100 kumunota. Ubu buryo bwinshi butuma ababikora bahitamo uburyo bukenewe kubyo bakeneye byihariye.

Kwishyira hamwe kwikora byongera imbaraga. Ibiranga sisitemu yo kwisiga byikora hamwe nigihe cyo kugenzura bigabanya igihe cyo gukenera no kubungabunga. Iterambere rifasha ababikora kuzuza ibisabwa byinshi mugihe bakomeza umusaruro uhoraho.

Inama: Gushora imari mumashini yihuta yamacupa arashobora gufasha ubucuruzi gupima umusaruro utabangamiye ubuziranenge.

Ubwiza buhoraho kandi bwizewe

Guhuza ubuziranenge bwibicuruzwa nibiranga imashini zicupa zateye imbere.Ubwubatsi bwuzuyeiremeza ko icupa ryose ryujuje ubuziranenge bukomeye, kugabanya inenge n imyanda. Urukurikirane rwa JT rurimo tekinoroji ya servo irambuye, izamura icupa mugabanya ibitagenda neza.

Sisitemu yo gushyushya itagira uruhare runini mugukomeza uburinganire. Sisitemu ikwirakwiza ubushyuhe kuri preforms, ikumira ibimenyetso byingutu ninkuta zingana. Ubu buryo bwitondewe butera amacupa adashimishije gusa ahubwo afite imiterere.

Abahinguzi mu nganda nko gupakira ibiryo hamwe n’imiti bashingira kuri izo mashini kugirango babone amacupa yubahiriza amahame akomeye agenga amategeko. Urukurikirane rwa JT rugaragara kubushobozi bwarwo bwo gutanga ibisubizo byizewe mubikorwa bitandukanye.

Icyitonderwa: Ubwiza buhoraho bugabanya gukenera gukora, kubika umwanya numutungo.

Gukoresha ingufu no kuzigama ibiciro

Ingufu zingirakamaro nikintu gikomeye mubikorwa bigezweho. Imashini zicupa zitezimbere, nka JT ikurikirana, ikubiyemo tekinoroji yo kuzigama ingufu igabanya ibiciro byakazi. Moteri zitandukanye za moteri hamwe na sisitemu ya hydraulic igenzurwa na servo itezimbere gukoresha ingufu, bigatuma izo mashini 15% kugeza 30% zikoresha ingufu kurusha moderi gakondo.

Byongeye kandi, guhindura imikorere irambye ni ugutwara imashini zunganira plastike ibora. Hafi ya 35% yuburyo bushya bwagenewe kwakira ibikoresho bisubirwamo, bigahuza nintego zibidukikije.

• Ikoreshwa ryasisitemu ikoresha ingufuigabanya amafaranga y'amashanyarazi, agize igice kinini cyibiciro byumusaruro.
• Ababikora bakoresha amacupa arambye yunguka gukoresha ingufu nke kandi bikagabanya ingaruka kubidukikije.

Mugushira imbere ingufu zingufu, ubucuruzi burashobora kugera kubyo kuzigama igihe kirekire mugihe bigira uruhare mubikorwa byo kuramba kwisi.

Umuhamagaro: Imashini zikoresha amacupa akoresha ingufu ntabwo ari make gusa ahubwo anashyigikira ibikorwa byangiza ibidukikije.

Iterambere ryikoranabuhanga mumashini avuza amacupa

Automatisation hamwe na sisitemu yo kugenzura ubwenge

Automation yahindutse ibuye ryimfuruka yimashini zicupa zigezweho, zihindura inzira yumusaruro hamwe nibisobanuro bitagereranywa kandi neza. Sisitemu yo kugenzura ubwenge, ikoreshwa nubwenge bwubukorikori hamwe na sensor igezweho, ituma igihe gikurikiranwa nigihe cyo guhinduka. Ibi biranga kwemeza ubuziranenge no kugabanya imyanda. Kurugero, guhora ukurikirana byongerera amakuru amakuru, bigatuma ababikora bamenya kandi bagakemura ibibazo byihuse.

Sisitemu yikora nayo itezimbere umuvuduko wumusaruro nakazi. Imashini zifite robotike zirashobora guhuza nubwoko butandukanye bwamacupa, bikuraho ibikenerwa byinshi. Ihinduka rigabanya igihe cyo hasi kandi ryongera umusaruro. Byongeye kandi, interineti-yorohereza abakoresha yoroshya ibikorwa, kugabanya ibisabwa mumahugurwa no kuzamura umusaruro muri rusange.

Iterambere rituma automatike ari ikintu cyingenzi kubabikora bagamije gukomeza guhatanira isoko ryihuta.

Guhinduranya mumacupa nubunini

Imashini zicupa zigezweho zitanga ibintu byinshi bidasanzwe, byakira aubwoko bunini bw'icupan'ubunini. Imashini nka seriveri ya JT nziza cyane mugukora amacupa yuburyo butandukanye nubunini, kuva kuri kontineri 100 ml kugeza kubicuruzwa binini bya litiro 50. Sisitemu yo kugenzura igezweho hamwe na sensor byemeza neza, bikomeza uburinganire bwimiterere mubishushanyo byose.

Abahinguzi bungukirwa no guhuza n'imihindagurikire y'ikirere, kuko bivanaho gukenera imashini nyinshi zo gukora ubwoko butandukanye bw'amacupa. Kurugero, imashini ya PET Technologies yerekana imashini irashobora gutanga amacupa kugirango usubizwe mugihe ushyigikiye 100% ibikoresho bya PET byongeye gukoreshwa. Ubu bushobozi bujyanye ninganda zigenda zoroha kandi zirambye zo gupakira.

• Imashini zirashobora gukora amacupa atandukanye nubunini, byemeza neza kandi neza.
• Ibyuma byifashishwa byogutezimbere uburyo bwo gukora, byongera ubworoherane mubikorwa.

Ubu buryo bwinshi butuma ababikora bakora ibyifuzo byinganda zitandukanye, kuva ibinyobwa kugeza imiti, byoroshye.

Kwishyira hamwe hamwe nibikorwa birambye

Kuramba byahindutse intego yibanze mu gukora amacupa. Imashini zicupa zitezimbere ubu zirimo sisitemu ikoresha ingufu kandi igashyigikira ikoreshwa ryibikoresho bitunganijwe. Moteri zitandukanye za moteri hamwe na hydraulics igenzurwa na servo bigabanya gukoresha ingufu kugera kuri 30%, bikagabanya ibiciro byimikorere nibidukikije.

Ubushakashatsi bwakozwe bwerekana intsinzi yiyi gahunda. Isosiyete ikora ibinyobwa yo muri Amerika y'Amajyaruguru yageze ku gipimo cya 30% mu gukoresha ingufu no kongera umuvuduko wa 20% mu gukoresha uburyo burambye. Mu buryo nk'ubwo, uruganda rukora ibicuruzwa byita ku Burayi rwagabanije cyane imyanda mu gihe rutezimbere abakiriya.

Muguhuza imikorere irambye, abayikora ntibagabanya ibiciro gusa ahubwo bahuza nintego zibidukikije ku isi, bazamura izina ryabo.

Byukuri-Isi Porogaramu yimashini icupa

Ibinyobwa n'ibikoresho byo gupakira ibiryo

Inganda zipakira ibinyobwa n'ibiribwa zishingiye cyaneimashini zicupakugirango uhuze ibyifuzo byiyongera kubisubizo byiza kandi byujuje ubuziranenge. Izi mashini zitanga amacupa yibicuruzwa byinshi, birimo amazi, imitobe, ibinyobwa bidasembuye, amasosi, namavuta aribwa. Ku isi hose amazi y’amacupa yonyine yiyongera 7.0% buri mwaka, aho biteganijwe ko izamuka riva kuri litiro miliyari 232 muri 2011 rikagera kuri litiro miliyari 513 muri 2025. Iri zamuka ryerekana ko hakenewe ikoranabuhanga rigezweho ryo gupakira rishobora kugendana n’ibisabwa ku isoko.

Inyungu zingenzi kuri izi nganda zirimo umuvuduko wihuse wumusaruro, kugabanya imyanda yibikoresho, hamwe nubushobozi bwo gukora amacupa yoroheje ariko aramba. Ibisabwa kubisubizo bipfunyitse bikomeje kwiyongera mugihe ababikora baharanira kuzuza ibyifuzo byabaguzi kuburambe kandi bworoshye.

Imiti ya Cosmetique

Imashini zicupa zicupa zigira uruhare runini murwego rwa farumasi no kwisiga, aho usanga ubuziranenge nubuziranenge aribyo byingenzi. Mu nganda zimiti, izo mashini zitanga amacupa yagenewe kubika neza no gutwara sirupe, ibinini, capsules, n’imiti y’amazi. Ku kwisiga, bakora ibintu bikurura ibintu bisiga amavuta yo kwisiga, amavuta, shampo, na parufe, bikazamura ibicuruzwa no kubicuruza.

Ubwinshi bwimashini zicupa zicupa zituma abayikora bahuza nibisabwa byihariye muruganda, bakubahiriza amahame akomeye agenga amategeko kandi bagakomeza gushimisha ubwiza.

Ingero zamasosiyete akoresha imashini zigezweho

Ibigo byinshi byakiriye neza imashini zivuza amacupa kugirango zongere ubushobozi bwazo. Beermaster, isosiyete ikora ibinyobwa muri Moldaviya, yakoresheje imashini ikora imashini ya APF-Max kugira ngo igere ku iterambere ryinshi. Imashini yongereye umusaruro kugeza kumacupa 8000 kumasaha kumacupa ya ml 500, irenze ubushobozi bwabanje. Impinduka zihuse, zuzuye muminota 20 gusa, zitanga ibintu byoroshye kugirango zibyare amacupa atanu atandukanye. Byongeye kandi, kunoza imikorere yingufu bihujwe nibikorwa birambye, bigabanya gukoresha ingufu muri rusange. Guhitamo ibicuruzwa byamacupa byongeye gushimangira kumenyekanisha ibicuruzwa no kugaragara neza.

Izi ngero zerekana uburyo imashini zihanagura amacupa atuma ubucuruzi buguma mu guhatanira kunoza imikorere, kugabanya ibiciro, no kuzuza ibisabwa bitandukanye ku isoko.

Imashini zihanagura amacupa, nka JT ikurikirana, ongera usobanure inganda wongera umuvuduko wumusaruro, urebe neza ireme, kandi ugabanye gukoresha ingufu. Ibishushanyo mbonera, byuburyo bworoshye byerekana umusaruro, mugihe ibikoresho biramba byongera ubwizerwe. Sisitemu ikoresha ingufu zigabanya ibiciro ningaruka ku bidukikije, bigatuma izo mashini ari ingenzi ku masosiyete aharanira gukomeza guhatanira amasoko akomeye.

Ibibazo

Nibihe bikoresho JT ikurikirana icupa ryerekana imashini?

Urutonde rwa JTibikoresho nka PE, PP, na K, bigatuma bihinduka mugukora ibicuruzwa bya pulasitike bidafite akamaro mu nganda zitandukanye.

Nigute urukurikirane rwa JT rwemeza ingufu zingirakamaro?

Imashini ikoresha moteri ya moteri ihindagurika hamwe na hydraulics igenzurwa na servo, igabanya ingufu zikoreshwa na 15% kugeza 30% ugereranije na moderi gakondo.

Urukurikirane rwa JT rushobora kwakira amacupa atandukanye?

Nibyo, imikorere yo guterura platform hamwe na sisitemu yo kugenzura igezweho ituma urutonde rwa JT rutanga amacupa kuva kuri litiro 20 kugeza kuri 50 neza.

Inama: Kubisubizo byiza, hindura imiterere yimashini ukurikije ibikoresho nubunini bwamacupa.