Nigute wahitamo imigozi myiza ya Nitrided na Barrale kubyo ukeneye

Nigute wahitamo imigozi myiza ya Nitrided na Barrale kubyo ukeneye

Guhitamo ubuziranengeimigozi ya nitrid na barrielni ngombwa mu kwemeza imikorere myiza mu mashini. Ibintu nkubwoko bwibintu, guhuza ibishushanyo, hamwe nibisabwa bisabwa bigira uruhare runini kuri iri hitamo. Ibyemezo byamenyeshejwe ntabwo byongera ubuzima bwimikorere yibigize nkaImashini ya Extrusion Imashini imwenaUmuyoboro wa Pvc Umuyoboro umweariko kandi uzamure imikorere muri rusange n'umusaruro.

Guhitamo Ibikoresho bya Nitrided Imiyoboro na Barrale

Guhitamo Ibikoresho bya Nitrided Imiyoboro na Barrale

Guhitamo ibikoresho byiza byaimigozi ya nitrid na barrielni ngombwa kugirango ugere kubikorwa byiza mubikorwa bitandukanye. Ibikoresho byakoreshejwe bigira uruhare runini kuramba, gukora neza, hamwe nibikorwa rusange muribi bice.

Ubwoko bwibikoresho

Ibikoresho byinshi bikoreshwa muburyo bwo gukora imigozi ya nitride na barriel. Buri kintu gifite imiterere yihariye igira ingaruka kubikorwa byihariye. Dore bimwe mubikoresho byiganje:

  1. Ibikoresho bya Nitrid: Mu mateka, ibyuma byagize hafi 70% by'umugabane w'isoko hashize imyaka cumi n'ibiri. Ariko, imikoreshereze yabo yagabanutse kugera kuri 10% kurubu.
  2. Binyuze-Igikoresho Cyuma Cyuma: Ubu bwoko bwabonye ubwiyongere bwamamare, buzamuka buva kuri 20% bugera kuri 30% mugihe kimwe.
  3. HIP Amavuta: Izi mavuta zungutse cyane, ziva kuri 10% zigera kuri 60% mugukoresha ubu.

Imbonerahamwe ikurikira irerekana muri make impinduka zikoreshwa ryibikoresho mu myaka yashize:

Ubwoko bwibikoresho Ijanisha (imyaka 12 ishize) Ijanisha (Ibiriho)
Ibikoresho bya Nitrid 70% 10%
Binyuze-Igikoresho Cyuma Cyuma 20% 30%
HIP Amavuta 10% 60%

Imbonerahamwe yumurongo ugereranya ibikoresho byakoreshejwe ijanisha rya nitrided screw na barrale hashize imyaka 12 nubu

Ibyiza bya Nitride

Ibikoresho bya Nitride byerekana ibintu byinshi byiza byongera imikorere mubikorwa byinganda. Inzira ya nitriding yinjiza azote hejuru yibintu, ikora nitride ikomeye. Uru rwego rutezimbere cyane imiterere yubukanishi, bigatuma ibikoresho bya nitride byifuzwa cyane.

  • Kwambara Kurwanya: Ibikoresho bya Nitride byerekana kwihanganira kwambara bitewe nubutaka bukomeye bwakozwe mugihe cya nitriding. Uyu mutungo ningirakamaro kubice bikorerwa ibintu bibi, nko mubikorwa byo gukuramo.
  • Kurwanya ruswa: Igice cya nitride kandi gitanga uburyo bwiza bwo kurwanya ruswa, ningirakamaro mugihe uhuye na polymer zashongeshejwe nibindi bintu byangirika.
  • Gukomera: Nyuma ya nitriding, ibikoresho birashobora kugera kurwego rukomeye rurenga 65 HRC. Uku kwiyongera gukomeye bigira uruhare mumbaraga rusange no kuramba kwa screw na barrale.
  • Ibintu Byuzuye.

Imbonerahamwe ikurikira irerekana ibintu byingenzi byubukanishi bwibikoresho bya nitride bikoreshwa muri screw na barrale:

Umutungo Ibisobanuro
Kwambara Kurwanya Ibikoresho bya Nitride byerekana kwihanganira kwambara bitewe na nitriding.
Kurwanya ruswa Bafite ruswa nziza yo kurwanya ruswa, nubwo amanota amwe ashobora kuba afite aho agarukira.
Gukomera Nyuma ya nitriding gukomera birashobora kurenga 65 HRC, byongera imbaraga muri rusange.
Ibintu Byuzuye Ibyuma bya Nitrided na 38CrMoAl bizwiho ibyiza muri rusange.
Ubujyakuzimu bwa Nitriding Mubisanzwe, igipimo cya nitriding kigera kuri mm 0,4-0,6.

Ibintu ugomba gusuzuma muguhitamo ibice bya Nitrid

Ibintu ugomba gusuzuma muguhitamo ibice bya Nitrid

Igiheguhitamo imigozi ya nitride na barrale, ibintu bibiri byingenzi biza gukina: guhuza ibishushanyo bisabwa. Gusobanukirwa nibi bintu byemeza ko ibice byatoranijwe bikora neza mubigenewe.

Igishushanyo mbonera

Guhuza ibishushanyo ningirakamaro muguhuza neza imigozi ya nitride na barrale mumashini ariho. Ibishushanyo mbonera byinshi bigomba gusuzumwa kugirango byemeze guhuza:

Igishushanyo Ibisobanuro
Guhitamo Ibikoresho Ibyuma bya Nitride bikundwa kubuso bukomeye no kurwanya ruswa.
Ingunguru Bimetallic barrel ifite imyenda idashobora kwambara irakenewe mubikorwa byo hejuru.
Genda Geometrie Byashizweho byumwihariko screw geometrie yongerera plastike nibisohoka.
Ikigereranyo cya L / D. Ikigereranyo cyuburebure bwa screw na diameter bigira ingaruka kumashanyarazi no kuvanga inzira.
Ikigereranyo cyo kwikuramo Igipimo cyo hejuru cyo guhunika kunoza kuvanga imikorere nibisohoka.
Ibipimo byimbitse Igenzura ubwikorezi bwibikoresho nibikorwa bya barriel.

Ibyuma bya Nitrid bitanga uburebure no kurwanya kwambara, bigatuma ihitamo gukundwa. Ibibari bya Bimetallic byongera imikorere mubidukikije, mugihe imigozi miremire itezimbere gutunganya neza ibikoresho. Kwiyongera kwikigereranyo cyo kugabanuka biganisha ku kuvanga neza no gusohora ingufu, nibyingenzi kugirango tugere ku gipimo cyiza cy’umusaruro.

HMG Extrusions ishimangira akamaro ko gukoresha ibyuma birinda cyane nitriding ibyuma. Uku kwitondera amakuru arambuye bifasha kugumya kwihanganira ibintu byihariye, kwemeza guhuza imashini zihari.

Ibisabwa

Ibisabwa byo gusaba bigira uruhare runini mukumenya ibikwiye bya nitride na barriel. Ibyingenzi byingenzi birimo:

  • Ibishushanyo mbonera: Igishushanyo kigomba kubara ibintu bifatika nkibicucu, gushonga, nigipimo cy umuvuduko.
  • Gushonga hamwe no kuvanga: Igishushanyo kiboneye cyemeza ko ibikoresho bya pulasitike bishonga kimwe kandi bikavangwa, birinda ubushyuhe bwinshi no gutwikwa.
  • Ubuso bworoshye: Kunonosora neza ubuso ni ngombwa muguhuza ibikoresho kuvanga, kogosha, no gutanga. Ibi bigira ingaruka ku buryo butaziguye umusaruro no gukora neza.

Kwihanganira ibipimo nabyo bigira ingaruka kumikorere. Kwambara kuri screw na barrale birashobora guhindura cyane imikorere ya plastike, umuvuduko winyuma, ingano yamasasu, ibihe byizunguruka, hamwe nibice bihoraho. Ibice byambarwa birashobora kugabanya imikorere itunganijwe kugera kuri 25%, kongera ingufu, kandi biganisha ku nenge mubice bibumbabumbwe. Kurenza urugero hagati ya screw na barrale birashobora kuvamo imyanda, kumera nabi, hamwe nigitutu cyo gutera inshinge.

Inama zo Kubungabunga Kuramba

Kubungabunga neza imigozi ya nitride na barrale ningirakamaro mugukoresha igihe cyabo cyo kubaho no kwemeza imikorere myiza. Gushyira mubikorwa gahunda ikomeye yo gukumira (PM) irashobora kugabanya cyane kwambara no kwagura ubuzima bwibi bice.

Isuku no Kwitaho

Gusukura buri gihe no gusiga ni ngombwa kugirango wirinde kwambara imburagihe. Dore bimwe mubikorwa byasabwe:

  • Koresha Ibicuruzwa Byogusukura (CPCs): Ibi bikoresho byongera imikorere yisuku kandi bigafasha gukuraho ibisigara muri screw na barriel.
  • Kurikiza ibyifuzo byabakora: Kurikiza umurongo ngenderwaho utangwa nabakora screw na barrel kugirango babungabunge buri gihe.

Kugirango ubungabunge ibice neza, tekereza inshuro zikurikira zo kubungabunga:

Kubungabunga inshuro Ibisobanuro
Buri cyumweru Hindura amavuta yo kuyungurura amavuta yo kugabanya hanyuma urebe niba umwanda.
Buri kwezi Reba coaxiality ya moteri ihuza hanyuma uyihindure.
Igihembwe Igenzura ryuzuye ryo gusenya imigozi, ingunguru, nububiko.

Kugenzura no Gusimbuza

Igenzura rya buri munsi ni ingenzi mu kumenya kwambara cyangwa kwangirika mu miyoboro ya nitride na barriel. Abatekinisiye bagomba gushyiramo tekinike zikurikira muri gahunda zabo zo kubungabunga:

  1. Kora ubugenzuzi busanzwe bwibikoresho bya plastike.
  2. Gupima kwambara mugihe cyateganijwe kugirango ukore umwirondoro.
  3. Menya igihe giteganijwe cyo kubaho kubice byateganijwe gusimburwa no gusana.

Kugenzura buri gihe imigozi na barrale bituma habaho gutahura hakiri kare ibibazo bishobora kubaho, bigafasha gutabara byihuse. Imbonerahamwe ikurikira irerekana ubuzima busanzwe bwibice bitandukanye:

Ubwoko bwibigize Ubuzima (Imyaka) Inyandiko
Imigozi isanzwe 1 - 1.5 Kuri plastiki rusange-intego (urugero, PP / PE)
Imigozi isanzwe 0.5 - 0.67 Kubuzuza (urugero, fiberglass)
Igihe cyo kubaho Inshuro 1.5 - 2 Mubisanzwe birebire kuruta igihe cyo kubaho; gusimbuza niba urengeje imyaka 3.
Ingamba zo Gusimbuza N / A. Simbuza screw na barrale nkurutonde rwinyungu zubukungu.

Mugukurikiza ibiinama zo kubungabunga, abakoresha barashobora kwemeza kuramba no kwizerwa byujuje ubuziranenge bwa nitride na barriel.

Ibiciro Byibitekerezo Byiza Byiza Nitrided Screw na Barrel

Iyo ushora imari murwego rwohejuru rwa nitrided screw na barrale, gusobanukirwa naikiguzini ngombwa. Isosiyete igomba guhuza amafaranga yambere ninyungu ndende kugirango ifate ibyemezo neza.

Ingengo yimari yubuziranenge

Guteganya ibice bya nitride bisaba gutekereza neza kubintu bitandukanye. Ibigo bigomba gusuzuma ibintu bikurikira:

  • Ubwoko bwa plastiki yatunganijwe: Menya niba porogaramu irimo plastiki isanzwe cyangwa ishimangiwe. Ihitamo rigira ingaruka kumahitamo yibikoresho hamwe nibiciro bifitanye isano.
  • Inyongeramusaruro zikoreshwa: Suzuma uburyo inyongeramusaruro zigira ingaruka kumyambarire no kuramba. Izi ngingo zirashobora guhindura cyane amafaranga yakoreshejwe muri rusange.
  • Igipimo cy'umusaruro: Ibikorwa byinshi-bigomba gushyira imbere imbaraga zikomeye. Gushora mubikoresho biramba bitanga igihe kirekire.
  • Ibitekerezo byingengo yimari: Guhitamo bimetallic cyangwa ibifuniko bishobora kuganisha ku kuzigama igihe kirekire. Aya mahitamo akenshi agabanya kubungabunga no gusimbuza ibiciro.

Ibiciro byambere byambere byibigize bimetallic, nka nitrided screw na barrale, biva mubikorwa bigoye byo gukora nibikoresho byihariye. Ibi bigoye biganisha ku kongera umusaruro, bigira ingaruka cyane kubiciro byanyuma byibi bice. Mu mirenge nk'imodoka, icyifuzo cya nitriding ibyuma bigaburira ibyuma bituruka ku gukomera kwabyo no kwambara. Iyi mitungo yerekana ibiciro byazamutse hamwe nigiciro cyo gukora.

Agaciro-karemano nigiciro cyambere

Gushora imari murwego rwohejuru rwa nitride irashobora gutanga umusaruro wigihe kirekire. Ibi bice akenshi bimara inshuro 2 kugeza kuri 5 kurenza ubundi buryo butari nitride. Kuramba bigabanya inshuro zo gusimbuza no kubungabunga, bikavamo igiciro gito cyo gutunga imashini na sisitemu ikoresha ibice bya nitride.

Imbonerahamwe ikurikira irerekana uburyo ibintu bitandukanye bigira ingaruka kubiciro bya nyirubwite:

Ikintu Ingaruka ku giciro cya nyirubwite
Kwambara Kurwanya Abasimbuye bake, ibiciro biri hasi
Kubungabunga inshuro Igihe gito, kugabanya amafaranga yumurimo
Ingufu Amafaranga yo kwishyura yingirakamaro
Gukurikirana Ibiteganijwe Kumenya hakiri kare, kugabanya gusanwa

Urebye ibiciro byambere nagaciro kigihe kirekire, ibigo birashobora gufata ibyemezo byingirakamaro byongera imikorere kandi bikagabanya amafaranga yakoreshejwe muri rusange. Gushora imari murwego rwohejuru rwa nitrided screw na barrale ntabwo bitezimbere imikorere gusa ahubwo binagira uruhare muburyo burambye bwubukungu.


Guhitamo ibice byiza bya nitride hamwe na barrale bisaba kubitekerezaho nezaguhuza ibikoreshon'ibikorwa byo kubungabunga. Ibintu byingenzi birimo guhitamo ibikoresho bidashobora kwambara nkibyuma bya nitride no gukora ubugenzuzi buri gihe. Muguhitamo neza, abakoresha barashobora kongera imikorere no kongera igihe cyibikoresho byimashini zabo.

Ibyingenzi byingenzi:

  • Guhuza ibikoresho bigira ingaruka kumyambarire no kwangirika.
  • Kubungabunga buri gihe bigabanya igihe cyo hasi kandi byongera imikorere.

Ibibazo

Ni ubuhe buryo bwa nitriding?

Nitriding ni uburyo bukomeye bwo kuvura ikwirakwiza azote mu bikoresho, ikora nitride ikomeye.

Nigute nitriding itezimbere imikorere ya barriel?

Nitriding yongerera imbaraga kwambara, kurwanya ruswa, kandi igabanya ubushyamirane, biganisha kumurimo muremure no gukora neza.

Ni ubuhe buryo bwo kubungabunga bwongerera ubuzima ibice bigize nitride?

Gukora isuku buri gihe, gusiga amavuta, no kugenzura bifasha kumenya kwambara hakiri kare, kwemeza imikorere myiza no kuramba kwa nitrided screw na barrale.

Ethan

 

 

 

Ethan

Umuyobozi w'abakiriya

“As your dedicated Client Manager at Zhejiang Jinteng Machinery Manufacturing Co., Ltd., I leverage our 27-year legacy in precision screw and barrel manufacturing to deliver engineered solutions for your plastic and rubber machinery needs. Backed by our Zhoushan High-tech Zone facility—equipped with CNC machining centers, computer-controlled nitriding furnaces, and advanced quality monitoring systems—I ensure every component meets exacting standards for durability and performance. Partner with me to transform your production efficiency with components trusted by global industry leaders. Let’s engineer reliability together: jtscrew@zsjtjx.com.”


Igihe cyo kohereza: Nzeri-16-2025