Guhitamo impanga ziburyo za plasitike byerekana neza kandi neza muburyo bwo gutera inshinge. Izi mashini zongera kuvanga ibikoresho, kuzamura ubushobozi, no kwagura ubushobozi bwo gutunganya, bigatuma ziba ingirakamaro kubyara umusaruro mwinshi.
- Isoko ryo ku isi ryitwa twin screw extruder, rifite agaciro ka miliyoni 1,128.1 USD mu 2022, biteganijwe ko rizagera kuri miliyoni 1.649.5 USD mu 2031.
- Iterambere rya 4.5% buri mwaka ryerekana ko bakeneye kwiyongera mu nganda.
- Ibishushanyo mbonera, nkatwin-screw extruder screw barrels, hindura imikorere kandi yizewe.
Guhuza, kugena ibintu, no gukoresha-ikiguzi bikomeza kuba ibintu bikomeye muguhitamo ainshuro ebyirikubisabwa byihariye, cyane cyane iyo usuzumye aimashini ebyiribikwiranye no guhaza umusaruro udasanzwe.
Akamaro ka Twin Screw Plastike Extruders
Inyungu zo Gutera inshinge
Twin screw plastruders ikinisha pivotaluruhare mu kuzamura imikoreren'ubwiza bwo guterwa inshinge. Igishushanyo cyabo cyateye imbere gifasha kugenzura neza guhuza, devolatilisation, no kuvanga, nibyingenzi kubyara ibice byujuje ubuziranenge. Mugucunga igitutu neza, izi mashini zigumana ubushyuhe bwiza bwo gushonga hamwe nubukonje, bigatuma imikorere yibicuruzwa bihoraho.
Inyungu z'ingenzi zirimo:
- Guhindura inganda kuva mubyiciro bikomeza gutunganywa, kuzamura imikorere neza.
- Guhindura ibintu bifatika ukoresheje ubushobozi buvanze bwo hejuru, bigira ingaruka nziza kubicuruzwa.
- Korohereza devolatilisation hamwe n’imyanda yashyizwe mu bikorwa, gukumira umwuzure no kwemeza ko ikurwaho ry’imyuka ihindagurika.
- Emerera kugenzura kwigenga kugaburo ryibiryo no gukuramo RPMs, guhitamo uburyo bwo guhuza hamwe na devolatilisation.
Igishushanyo mbonera, cyo guhuza ibishushanyo mbonera bya plastiki biva mu bwoko bwa plastike bifatwa nkigisubizo cyiza cyane cyo guhuza inganda za plastiki. Ibi bituma ari ntangarugero kubakora ibicuruzwa bashaka kugera kubwukuri no kwizerwa muburyo bwo gutera inshinge.
Ibyiza Kurenza Imiyoboro imwe
Twin screw plastruders itanga inyungu nyinshi kurenza bagenzi babo bonyine, cyane cyane mubushobozi bwo gutunganya, guhinduka, no gukora neza. Imbonerahamwe ikurikira irerekana itandukaniro ryingenzi:
| Ikiranga | Umuyoboro umwe | Twin Screw Extruder |
|---|---|---|
| Ubushobozi bwo Gutunganya | Gusohora shingiro hamwe no guhuza byoroshye. | Gukora ibikoresho bigoye no kuvanga bikomeye. |
| Kwinjiza no gukora neza | Ibicuruzwa byo hasi, bibereye umusaruro muto. | Ibicuruzwa byinshi, byemeza neza ibicuruzwa byiza. |
| Guhinduka no guhinduka | Ihinduka rito, imikorere yoroshye. | Byoroshye guhinduka hamwe nibipimo bishobora guhinduka. |
| Guhindura ibikoresho | Bikwiranye na thermoplastique yibanze hamwe nuwuzuza. | Nibyiza kubisobanuro bigoye hamwe nibikoresho-byohejuru cyane. |
| Kuvanga Ubushobozi | Birahagije kubikorwa byoroshye. | Kuvanga birenze, byuzuye kubwinyongera. |
| Gutesha agaciro no gutesha agaciro | Ubushobozi buke. | Ubushobozi buhebuje, bujuje ubuziranenge bukomeye. |
Izi nyungu zituma impanga za plastike zisohora ibintu byatoranijwe kubabikora bigamije kuzamura umusaruro nubuziranenge bwibicuruzwa. Ubushobozi bwabo bwo gukoresha ibikoresho bitandukanye hamwe nuburyo bugoye butuma bakomeza kuba urufatiro rwibikorwa bigezweho.
Ibintu by'ingenzi ugomba gusuzuma mugihe uhisemo Twin Screw ya plastike Extruders
Guhuza imashini zitera inshinge
Guhitamo impanga ya plastike ya plastike ihuza nibisobanuro bya mashini yawe yo gutera inshinge ni ngombwa. Guhuza byemeza kwishyira hamwe, kugabanya igihe no kunoza imikorere muri rusange. Ababikora bagomba gusuzuma ubushobozi bwibisohoka, ibishushanyo mbonera, hamwe nubushobozi bwo gukoresha ibikoresho kugirango bahuze ibisabwa nimashini zabo zibumba. Kurugero, extruder ifite umuvuduko mwinshi wumuriro hamwe numuvuduko wa screw irashobora gukoresha ibikoresho bigoye, byemeza kugaburira no gushonga.
Extruder ihuye neza nayo igabanya gukoresha ingufu no kwambara kubigize. Imbonerahamwe ikurikira irerekana uburyo ibintu byingenzi nkumuvuduko wa screw nibintu bifatika bigira ingaruka kumikorere:
| Ikintu cy'ingenzi | Ingaruka ku Gukoresha Ingufu | Ingaruka ku gitutu | Ingaruka kuri Torque |
|---|---|---|---|
| Kuramo umuvuduko wo kuzunguruka (n) | Kugabanuka gukabije gukoresha ingufu zihariye (kugabanuka 45%) hamwe n'umuvuduko wiyongereye | Kongera umuvuduko kuri 3.1 MPa (65%) hamwe n'umuvuduko mwinshi | Kongera umuriro hamwe n'umuvuduko mwinshi |
| Ibirimo Bran (u) | Nta ngaruka zikomeye ku gukoresha ingufu | Kongera umuvuduko wa 3.8 MPa (75%) hamwe nibigabanijwe bya bran | Kugabanuka kwumuriro kuri 34% hamwe nibirimo bran |
Gusobanukirwa ibi bipimo bifasha ababikora guhitamo extruder yuzuza inshinge zabo.
Guhitamo Amahitamo ya Porogaramu yihariye
Twin screw plastike extruders itanga amahitamo ntagereranywa yo guhitamo, bigatuma biba byiza mubikorwa bitandukanye. Izi mashini zemerera ababikora gukora igishushanyo mbonera cyibikorwa byihariye, nko kuvanga, devolatilisation, cyangwa guhuza. Buri kintu cya screw gikora intego itandukanye, kandi ihinduka rito rishobora kugira ingaruka zikomeye kubikorwa byo gutunganya ibintu.
Ibyingenzi byingenzi biranga ibintu birimo:
- Ibikoresho byoroshye kugirango uhindure kuvanga nibintu bitemba.
- Ibice byongeye gutondekanya ibice kugirango uzamure inzira yo gukuramo nta guhinduka kwinshi.
Uru rwego rwo guhuza n'imihindagurikire y'ikirere rwemeza ko ababikora bashobora kuzuza ibisabwa byihariye mu gihe bakomeza gukora neza. Kurugero, inganda zisaba ibikoresho-byohejuru cyane cyangwa ibintu bigoye byungukira kuri ibyo bintu byihariye.
Ibipimo by'imikorere: Torque, Umuvuduko, n'ibikoresho byinjira
Ibipimo by'imikorere bigira uruhare runini muguhitamo imikorere ya twin screw plastruders.Ubucucike bwa Torque, umuvuduko wa screw, nibikoresho byinjira nibintu byingenzi bigira ingaruka kumashini yo gutunganya ibikoresho neza. Ubucucike buri hejuru, nkurugero, butuma extruder ikora ibisabwa, nko guhuza polymer zongerewe imbaraga cyangwa gutunganya ibikoresho-byinshi cyane.
Imbonerahamwe ikurikira iratanga ishusho yimikorere yimikorere ya twin screw extruders:
| Parameter | Agaciro |
|---|---|
| Ubucucike bwa Torque | Imbaraga nyinshi kugeza kuri 18 Nm / cm³ |
| Torque kuri buri Mugozi (Nm) | 160, 830, 1540, 2210, 4160, 6200, 8980, 17550, 25350 |
| Umuvuduko Wihuta (rpm) | 1200 kuri moderi nyinshi, zimwe kuri 500 |
| Ibikoresho byinjira | Ubushobozi bwa kg 2.700 / h muri PP + ibirahuri bya fibre |
Ibipimo byerekana imikorere isumba iyindi ya twin screw ugereranije nibipimo byinganda, bigatuma bahitamo kwizerwa kubyara umusaruro mwinshi.
Ibiciro hamwe ningengo yimari
Igiciro nikintu gikomeye muguhitamo impanga ya plastike ya plastike. Ababikora bagomba guhuza ibiciro byishoramari byambere nibikorwa byigihe kirekire. Mugihe ibikorwa-byohejuru cyane bishobora kuba bifite ikiguzi cyo hejuru, imbaraga zabo, kuramba, no kugabanya ibisabwa byo kubungabunga akenshi bivamo igiciro rusange cya nyirubwite.
Ibintu bigira ingaruka kubiciro birimo:
- Kuramo ibikoresho bya barriel.
- Ibisabwa byihariye.
- Ibiranga iterambere nka sisitemu yo kugenzura no kugenzura sisitemu.
Gushora imari murwego rwohejuru ruvuye mu ruganda ruzwi rutanga imikorere myiza no kuboneka kw'ibicuruzwa, kugabanya igihe cyo gukoresha no kubungabunga.
Ibisabwa byo kwizerwa no gufata neza
Kwizerwa ni ngombwa mu gukomeza ubuziranenge bw'umusaruro. Twin screw plastruders ikuramo ibintu bifite ubuziranenge bwo hejuru, nka screw, barrale, na bokisi ya gearbox, bitanga igihe kirekire kandi gikora neza. Kubungabunga buri gihe ningirakamaro kugirango wirinde kunanirwa kwa mashini no kongera igihe cyimashini.
Ibikorwa by'ingenzi byo kubungabunga birimo:
- Gukurikirana ibipimo byerekana inzira zishobora kumenya hakiri kare.
- Gushyira mubikorwa gahunda yo kubungabunga gukumira kugabanya kwambara.
- Guhugura abakozi kugirango bamenye imiterere yumurongo wo gukemura ibibazo neza.
Extruder screw na barrel uburambe bambara mugihe, bishobora kugira ingaruka kumusaruro hamwe nubushyuhe bwo gusohora. Ababikora bagomba gutekereza ku ngaruka zubukungu zo gusimbuza ibice bishaje kugirango bakomeze inyungu. Guhitamo extruder yizewe bigabanya ibyo bibazo, byemeza ko ibikorwa byigihe kirekire bigenda neza.
Gusuzuma Ababikora n'ababitanga
Ibipimo byo guhitamo uruganda ruzwi
Guhitamo uwabikoze nezakuri twin screw plastruders irakenewe kugirango tumenye neza igihe kirekire mubikorwa byo gutera inshinge. Inganda zizwi zerekana ubushake bwo guhanga udushya, ubuziranenge, no guhaza abakiriya. Gusuzuma ingamba zabo no kuboneka kwisoko bitanga ubushishozi bwokwizerwa.
| Ubwoko bw'Ingamba | Ibisobanuro |
|---|---|
| Gukomeza guhanga udushya | Amasosiyete ashora imari muri R&D kugirango azamure imikorere nubushobozi bwa extruders, yujuje ibyifuzo bitandukanye byinganda. |
| Ubufatanye | Ihuriro hamwe nabakinnyi binganda nibigo byubushakashatsi kugirango bakoreshe ubumenyi no kwagura porogaramu. |
| Kwishyira hamwe no kugura | Kongera ubushobozi bwo kubyaza umusaruro no kugera ku isoko binyuze mu guhuza ingamba no kugura. |
Inganda zishyira imbere izi ngamba akenshi zitanga ibisubizo bigezweho bijyanye ninganda zikenewe. Kurugero, Zhejiang Jinteng Machinery Manufacturing Co., Ltd. irerekana ubu buryo muguhuza ubushobozi bwogutezimbere hamwe nibikoresho byo gutunganya neza. Kwibanda ku guhanga udushya no kugenzura ubuziranenge bitanga imikorere ihamye no guhaza abakiriya.
Uruhare rwisuzuma ryabakiriya nubuhamya
Isubiramo ryabakiriya nubuhamya butanga ubushishozi mubyamamare no gukora ibicuruzwa. Izi konte yiboneye zigaragaza uburambe bwisi, zifasha abaguzi gufata ibyemezo byuzuye. Isubiramo ryiza akenshi ryibanda kubintu byingenzi nkigihe kirekire cyibicuruzwa, koroshya imikorere, hamwe ninkunga nyuma yo kugurisha.
Inama: Reba ibisobanuro birambuye imikorere yigihe kirekire nuburambe bwo kubungabunga. Ubu bushishozi bukunze kwerekana agaciro nyako ka extruder kurenza kugura kwambere.
Ubuhamya butangwa ninzobere mu nganda burashobora kandi kwemeza ibyo uwakoze akora. Kurugero, ibitekerezo byatanzwe namasosiyete akoresha twin screw extruders kubikoresho byo hejuru cyane cyangwa ibintu bigoye birashobora kwemeza ubushobozi bwimashini. Uburyo buhoraho bwo gusuzuma neza bwerekana ubwitange bwabashinzwe gukora neza no guhaza abakiriya.
Akamaro ka garanti ninkunga ya tekiniki
Garanti ninkunga ya tekiniki bigira uruhare runini mugukora ibikorwa bidahwitse. Garanti yuzuye yerekana ibyakozwe nuwabikoze muburambe bwibicuruzwa byabo.Inkunga ya tekiniki yizewekugabanya igihe cyo gukemura no gukemura ibibazo byimikorere neza.
Inyungu zingenzi zinkunga ikomeye nyuma yubuguzi zirimo:
- Kubungabunga byizewe bituma imikorere ikora neza.
- Kubona byoroshye ibice byabigenewe bigabanya gutinda kwumusaruro.
- Inkunga ya tekiniki yuzuye yorohereza ibikorwa bidahagaritswe.
Inganda zitanga garanti nini na serivisi zifasha zitanga serivisi zerekana ubushake bwo gutsinda kubakiriya. Kurugero, ibigo bifite ibikoresho bigezweho byo kugenzura no gupima birashobora gutanga isuzuma ryukuri hamwe nicyemezo cyihuse. Uru rwego rwinkunga ntirwongera imashini kuramba gusa ahubwo binubaka ikizere nabakiriya.
Icyitonderwa: Buri gihe ugenzure ko haboneka ibice byabigenewe hamwe nubwitonzi bwamakipe yunganira tekinike mbere yo kurangiza kugura. Izi ngingo zigira ingaruka zikomeye kumikorere yigihe kirekire.
Guhitamo impanga ziburyo za plastike extruder bikubiyemo gusuzuma guhuza, kugena ibintu, imikorere, igiciro, no kwizerwa. Ababikora bagomba gushyira imbere abatanga ibyangombwa bafite garanti ikomeye ninkunga ya tekiniki. Kwirinda ibyemezo byihuse byemeza intsinzi ndende.
Inama: Kora urutonde rwibisabwa hanyuma ugereranye uburyo buri gihe kugirango ugure neza.
Igihe cyo kohereza: Gicurasi-22-2025