Umuyoboro mushya umwe wa barrique yo gukuramo imiyoboro irerekana ibyiza bigaragara muri 2025. Nkuyoborauruganda rumwe rukora amashanyarazi, twateje imbere ingunguru ziteye imbere kandi tunoza sisitemu ya plastike izamura cyane gushonga no gusohora.Ingunguru imwegushoboza ababikora kugera kumuvuduko mwinshi, gukoresha ingufu nke, no kuzamura ibicuruzwa byiza. Byongeye kanditwin parallel screw barreligishushanyo gitanga amahitamo atandukanye kubikenerwa bitandukanye. Abakoresha benshi basanga ibyo bizamura ibiciro kandi byizewe, bigatuma bahitamo neza kumirongo igezweho.
Ibyingenzi byingenzi Gutezimbere Umuyoboro umwe wa Barriel ya Extrusion Umuyoboro
Kongera Ibisohoka n'Umuvuduko
Ababikora babonye inyungu zidasanzwe mubisohoka n'umuvuduko hamwe nibigezwehoumugozi umwe wa barriel yo gukuramo umuyoboro. Ibishushanyo bishya biranga imiyoboro yimbitse kandi itezimbere, yongerera ibicuruzwa biva mu mahanga ku gipimo cya 18% kugeza kuri 36% mu musaruro w’imiyoboro, cyane cyane iyo utunganya polyethylene (PE). Iyi miyoboro yimbitse igabanya igipimo cyogosha, ifasha kugabanya ubushyuhe bwo gusohora kandi igatanga umuvuduko mwinshi. Nkigisubizo, imirongo yumusaruro irashobora kugenda byihuse utitaye kubicuruzwa byiza. Ibishushanyo mbonera bya screw, nkibice byo gushonga inzitizi hamwe nuruvange rwihariye, byemeza gushonga byuzuye kandi bigenda neza. Uku guhuza ibintu bifasha ababikora guhaza ibyifuzo byinshi no kuzamura umusaruro muri rusange.
Inama:Kuzamura kijyambere igezweho ya barriel yo kuvoma irashobora gufasha ibigo kugera kubihe byihuta byihuta kandi byinjira cyane, byoroshye kuzuza ibicuruzwa binini no gukomeza guhatana.
Kunoza inzira ihamye
Iterambere ryimikorere rifite uruhare runini mukubyara imiyoboro myiza. Barrele imwe iheruka gutangaibintu byoroshye kandi bihoraho, biganisha ku kuvanga neza mugihe cyo gukuramo. Amahitamo ya Customerisation, nko guhindura ibipimo byo guhagarika screw hamwe na barrale uburebure bwa diameter (L / D), guhitamo gushonga no kuvanga. Ibi bivamo imiyoboro ifite ubunini bumwe, imbaraga, nigihe kirekire. Gutunganya bihoraho bikuraho inenge zisanzwe nkimyuka yo mu kirere, ibibanza bidakomeye, hamwe nubunini bwurukuta. Iterambere ryemeza ko buri muyoboro wujuje ubuziranenge bwinganda kandi ugakora neza murwego.
- Ibishushanyo bishya na barriel bishyigikira ibikoresho byinshi, birimo PVC, PE, PP, PPR, ABS, na PC.
- Uburyo bwiza bwo gukoresha imibare ifasha guhuza neza ibipimo byo gukuramo, kugumana ubuziranenge buhoraho mubikorwa.
Kunoza ingufu
Ingufu zingirakamaro zabaye ikintu cyambere mubimera bigezweho. Akabuto gashya kamwe kamwe ko kuvoma karimo sisitemu yo gutwara ibinyabiziga hamwe n’ikoranabuhanga rigezweho ryo kugenzura ingufu, bigabanya gukoresha ingufu 10-15% ugereranije na moderi zishaje. Bamwe mubashoramari bateye imbere bagera ku 30% kugabanya ingufu zikoreshwa kandi birashobora kugabanya ibiciro byamashanyarazi buri kwezi kugera kuri 20%. Imbonerahamwe ikurikira irerekana itandukaniro ryingenzi:
Ikiranga | Agashya gashya kamwe | Gakondo |
---|---|---|
Kuzigama ingufu zihariye | Kugabanuka kugera kuri 30% | Ibyingenzi |
Sisitemu ya moteri na Drive | 55kW AC hamwe na VT inverter | Ikinyabiziga gisanzwe |
Ikiguzi cy'amashanyarazi buri kwezi | Kugera kuri 20% munsi | Ibyingenzi |
Kwiyongera kw'ibisohoka | 50% hejuru | Ibyingenzi |
Igishushanyo mbonera gikwiye hamwe nuburyo bukoreshwa butuma extruder ikora neza kumuvuduko wacyo, bikagabanya ingufu zamashanyarazi kandi bikagabanya ubushyuhe bwamashanyarazi bwiyongera. Ibi bigabanya ubushyuhe bukabije hamwe no gukonjesha ingunguru, akenshi itakaza ingufu. Gukingira ingunguru no gukomeza ubushyuhe nyabwo bikomeza gukoresha ingufu nke. Iri terambere ntabwo rigabanya ibiciro byingufu gusa ahubwo binashyigikira imikorere irambye yinganda.
Kuramba no gufata neza ingunguru imwe ya Barriel ya Extrusion Umuyoboro
Ibikoresho bigezweho no kwambara birwanya
Ababikora bubaka ingunguru imwe ya screw ya barrique yo gukuramo imiyoboro ikoresheje amavuta adasanzwe hamwe nubushyuhe buke bwumuriro kandi birwanya kwambara cyane. Ibiibikoresho bigezwehofasha ingunguru kwihanganira ibihe bitoroshye biboneka mubikorwa byo gukuramo. Kurwanya kwambara cyane ni ngombwa kugirango ingunguru imere neza mugihe cyo gushonga, kuvanga, no gukora ibikoresho bya plastiki. Ibi byemeza inzira imwe kandi yizewe yo gukuramo. Ibigega byinshi ubu birimo ibifuniko nka tungsten karbide, bikomeza kugabanya kwambara no kongera igihe cyibikoresho. Iterambere risobanura ko ingunguru ishobora gukora ibintu byinshi bya plastiki, harimo PVC, PE, PP, nibindi byinshi, bitatakaje imikorere mugihe.
Ibisabwa Kubungabunga no Korohereza Kubungabunga
Ibigega bishya bya screw bisaba kubungabungwa bike ugereranije na moderi ishaje cyangwa sisitemu igoye. Igishushanyo cyabo cyoroshye bisobanura ibice bike bishobora gushira cyangwa kumeneka. Ibikorwa byo gufata neza biroroshye kandi ntibikeneye ubumenyi bwihariye. Ibisabwa bisanzwe birimo:
- Isuku isanzwe kugirango ikureho ibisigazwa kandi igumane ibicuruzwa hejuru.
- Kugenzura buri gihe kugirango ubone kwambara, kwangirika, cyangwa kwangirika hakiri kare.
- Gusiga neza kugirango ugabanye ubukana kandi wongere ubuzima bwa barriel.
- Gukoresha impuzu zigezweho nibikoresho kugirango ugabanye inshuro zo gusana.
Ibishushanyo byinshi bishya binemerera gusenya byoroshye, gukora isuku no gusana byihuse. Sisitemu zimwe zirimo moderi ya screw module hamwe nigihe cyo kugenzura, bifasha guhanura igihe kubungabunga bikenewe. Ibi biranga kugabanya igihe kandi bigakomeza umusaruro neza.
Isesengura-Inyungu Isesengura rya Barrile imwe ya Barriel ya Extrusion Umuyoboro
Ishoramari Ryambere hamwe no kuzigama igihe kirekire
Gushora mumashanyarazi mashya ya barrique yo kuvoma umuyoboro akenshi bisobanura igiciro cyambere. Ibi biva mubuhanga buhanitse, amahitamo yihariye, hamwe na garanti ikomeye. Ariko, kuzigama igihe kirekire birashobora kurenza amafaranga yakoreshejwe mbere. Ibigo byinshi bibona imikorere inoze, fagitire zingufu, hamwe no kugenzura neza inzira. Kurugero, ubushakashatsi bwakozwe bwerekanye ko gukoresha amadolari 8.400 kuri barriel yagizwe neza byongereye umusaruro ku gipimo cya 18% kandi bigabanya ubushyuhe bwa extrudate kuri 20 ° C. Ibi byatumye habaho ibicuruzwa byinshi kandi byiza byibicuruzwa. Igihe kirenze, izo nyungu zifasha gukwirakwiza ibiciro byagenwe kubicuruzwa byinshi no kugabanya ingufu nogukoresha neza.
- Ibikoresho bishya bya screw bitanga:
- Kunoza imikorere no kuzigama ingufu
- Kunoza imikorere
- Imyenda iramba kuramba
- Byakoreshejwe extruders irashobora kugura make kubanza ariko akenshi ibura ibyo biranga kandi irashobora gusanwa byinshi.
Guhitamo ibikoresho bikwiye biterwa no kuringaniza ishoramari ryambere hamwe nigihe giteganijwe cyo kuzigama igihe kirekire no gukenera umusaruro.
Ingaruka kumwanya wo gusana no gusana ibiciro
Igihe cyo gusana no gusana birashobora kugira ingaruka kumurongo wanyuma. Igishushanyo cyoroshye cya aumugozi umwe wa barriel yo gukuramo umuyoboroishyigikira kubungabunga byoroshye no gusenyuka gake. Gukoresha ingunguru nshyaibintu bizigama ingufun'imyenda ikomeye irwanya kwambara. Ibi bivuze gusana kenshi nigihe gito cyo kubungabunga. Isosiyete irashobora gukomeza umusaruro neza kandi ikirinda guhagarika amafaranga. Guhuza ibiranga ibiranga ibikenerwa byumusaruro byihariye bituma ibikorwa-bikora neza kandi byizewe mugihe runaka.
Guhuza no Guhindura Igikoresho kimwe cya Barriel ya Extrusion Umuyoboro
Bikwiranye na Plastike zitandukanye na Porogaramu
Umuyoboro umwe wa screw ya pipe yo gukuramo yerekana guhuza gukomeye hamwe na plastike nini. Ababikora bakoresha utubari mumashini yo gukuramo imiyoboro ya PVC hamwe na PE ibinyobwa byibyatsi. Ibi birerekana imikorere yabo yombiPVCn'ibikoresho bya polyethylene. Igishushanyo cya screw igomba guhuza ubwoko bwa plastike kugirango igere kumikorere myiza no kugabanya kwambara. Utubari dukora neza mugutanga imyirondoro yoroshye nkimiyoboro nimpapuro. Bakora thermoplastique nka PVC, polyethylene, polypropilene, na ABS. Ubu buryo butandukanye butuma biba byiza mubikorwa byinshi byo kuvoma imiyoboro mubwubatsi, gutanga amazi, ninganda zikora imiti.
Ibikoresho bya plastiki byihariye kandi byongeye gukoreshwa nabyo byungukirwa nigishushanyo mbonera cya barrique. Ababikora bakoreshabimetallic alloys hamwe nudusanduku twihariye kugirango tunoze kwambara no kurwanya ruswa. Ibishushanyo byabugenewe hamwe na barrale bifasha kugumana ubuziranenge bwibicuruzwa mugihe utunganya ibikoresho byangiza cyangwa bitunganijwe neza. Sisitemu igezweho yo kugenzura ituma ibintu bitunganywa neza kandi bigabanya imyanda.
Icyitonderwa: Guhuza imigozi nibikoresho bya plastike kuri plastiki yihariye bituma iramba kandi ikora neza.
Amahitamo yo Guhindura no Kuzamura
Ababikora barashobora gutegekesha ingunguru imwe ya screw kugirango umuyoboro usohore kugirango ubone umusaruro ukenewe. Amahitamo yihariye arimo:
- Guhindura ibice bya diameter, ikibanza, uburebure bwindege, hamwe nubujyakuzimu kugirango ibintu bigende neza.
- Ukoresheje imyirondoro yihariye, nka Maddock-imvange-yivanga nindege, kugirango utezimbere gushonga.
- Guhitamo ibikoresho hamwe na coatings nka tungsten karbide cyangwa bimetallic alloys kugirango irwanye kwambara.
- Ongeraho sisitemu yo kugaburira inzara kugirango igenzure uburebure bwa screw mugihe ikora, igabanya umutwaro wa moteri kandi igateza imbere ibicuruzwa.
Guhindura ibintu bitezimbere gushonga, kuvanga ubuziranenge, no kugenzura igitutu. Yongera kandi gutunganya ibintu byinshi kandi ikagura ubuzima bwibikoresho. Ababikora barashobora guhuza extruder kugirango bakore polymers zitandukanye nubunzani. Ihinduka rishyigikira uburyo bwiza bwo gukoresha imiyoboro.
Umukoresha Inararibonye hamwe ninganda Ibitekerezo Kumurongo umwe wumugozi wa Extrusion Umuyoboro
Raporo Yimikorere Yisi
Abakoresha benshi bavuga ko hari byinshi byateye imbere nyuma yo kuzamura kuri barrile nshya ya screw ya pipe yo gukuramo. Babona igipimo cy'umusaruro mwinshi kandiubuziranenge bwibicuruzwa. Abakoresha bakunze kubona inenge nke nibisohoka bihamye. Kuzamura byinshi bibaho kubera kwambara no kwangirika kubintu bitoroshye. Umuvuduko mwinshi, ubushyuhe, hamwe no guterana amagambo birashobora gutuma screw na barrale bishira. Kwuzuza abrasive nka fibre fibre na minerval bituma iki kibazo gikomera. Mugihe imyambarire yiyongera, ikinyuranyo hagati ya screw na barrale kiriyongera. Ibi biganisha ku gukora neza n'ubushyuhe bwo hejuru. Abakoresha bazamura kugarura imikorere, kugumana ubuziranenge hejuru, no kugabanya igihe.
Abakoresha bavuga ko kuzamura buri gihe bifasha kubungabunga umusaruro uhamye no kwirinda gusanwa bihenze.
Ibibazo rusange hamwe nibisubizo
Abakora rimwe na rimwe bahura nibibazo hamwe na barrile imwe ya screw barrele yo kuvoma. Imbonerahamwe ikurikira irerekana ibibazo rusange nuburyo ibigo bikemura:
Ikibazo | Ibisobanuro | Ibisubizo Byashyizwe mu bikorwa |
---|---|---|
Kubaga | Ibintu bitaringaniye bituruka ku kwanduza cyangwa ubushyuhe butari bwo | Hindura igipimo cyibiryo, utezimbere gukonjesha |
Kwambara | Kugabanya ibicuruzwa hamwe nubwiza mugihe | Kurikirana imyambarire, gahunda yo kubungabunga buri gihe |
Imihindagurikire yubushyuhe | Gushonga bidahuye no gutemba | Koresha ubushyuhe bugezweho bugenzura, sisitemu ya sisitemu |
Gushonga Ibitagenda neza | Guhindura igitutu nibicuruzwa bidahuye | Shyiramo ibyuma byerekana ingufu, koresha igenzura ryubwenge |
Ibibazo byo kugenzura ibipimo | Ibibazo bifite imiterere nubunini | Hindura ibishushanyo bipfa, hindura sisitemu yo gukonjesha na vacuum |
Inzitizi | Kwubaka ibikoresho bitera igihe | Kurikiza uburyo bwo guhagarika byihutirwa no gukora isuku |
Ubwiza bwibintu nubushuhe | Pelletes mbi cyangwa ubuhehere butera inenge | Koresha pellet nziza-nziza, shyiramo sisitemu yo kumisha |
Isuku Hagati ya Resin Impinduka | Kwanduza mugihe cyo guhindura ibintu | Kurikiza protocole yubatswe, koresha ibice byoza |
Ongera utangire nyuma yigihe gito | Gutakaza umusaruro nibibazo byiza nyuma yo guhagarara | Banza ushireho ibipimo, koresha itsinda ryabigenewe |
Kubungabunga buri gihe hamwe no kugenzura bigezweho bifasha abakoresha gukemura ibibazo byinshi vuba.
Umuyoboro umwe wa screw ya pipine itanga imikorere ikomeye, iramba, hamwe no kuzigama. Abakora ibicuruzwa byinshi cyane bungukirwa no kongera umusaruro no kwizerwa. Abakora umwuga wihariye baha agaciro kugenwa. Abaguzi bashishikajwe ningengo yimari bagomba kwibanda kubikorwa byingufu no gushyigikira serivisi.Guhitamo ibikoresho nezano kubungabunga buri gihe byemeza agaciro karekare kuri buri gikorwa.
Ibibazo
Ni ubuhe bwoko bw'imiyoboro ya pulasitike ishobora gutunganya umugozi umwe?
Inzira imwe ya screwPVC, PE, PP, PPR, ABS, na PC imiyoboro. Ifasha ibyifuzo mubwubatsi, gutanga amazi, imiti, na gaze.
Ni kangahe abakoresha bagomba gufata neza kuri barri imwe imwe?
Gusukura buri gihe no kugenzura buri byumweru 2-4 bifasha gukomeza gukora neza. Abakoresha bagomba gukurikiza umurongo ngenderwaho kubisubizo byiza.
Kuzamura ingunguru nshya ya screw bigabanya ibiciro byingufu?
Kuzamura Inyungu | Kugabanya ibiciro by'ingufu |
---|---|
Akabari gashya | Kugera kuri 20% |
Ingunguru gakondo | Ibyingenzi |
Kuzamura bifasha kugabanya fagitire z'amashanyarazi buri kwezi kandi bizamura imikorere.
Igihe cyo kohereza: Kanama-01-2025