Intambwe Zoroshye zo Gukemura Ibisanzwe Byakuweho Byananiranye

Extruder screw barrel kunanirwa bikunze kugaragara nkibibazo byo kugaburira, gushyuha cyane, kwambara imigozi, kuvanga ibibazo, kwanduza ingunguru, cyangwa urusaku rudasanzwe.
1. Kwambika ibintu bigabanya ubushobozi bwo kugaburira.
2. Kurenza urugero kubiryo birenze cyangwa ibintu byamahanga birashobora kwangiza.
3. Amakosa ashyushye no kudahuza biganisha kumeneka.

Gukemura ibibazo byihuse hamwe no kugenzura bisanzwe bifasha extruder wabigize umwugaalloy screw barrelkora neza, gabanya igihe, kandi ugumane ibicuruzwa byiza.Alloy Extruder Yaguye UrugandanaAlloy Extruder Screw Urugandatekereza ubugenzuzi busanzwe kuri buri Barike ya Alloy.

Ibisanzwe Byakuweho Byananiranye

Kugaburira Ibibazo

Kugaburira ibibazo akenshi bihagarika inzira yo gukuramo. Abakoresha barashobora kubona extruder ihagarika kugaburira neza, guharanira gusunika ibikoresho, cyangwa kubyara urusaku no gusakuza. Ibi bimenyetso mubisanzwe byerekana guhagarika, ibiraro bifatika, cyangwa ibintu bitaringaniye. Kwuzuza ibintu nka fibre yibirahuri cyangwa karisiyumu ya calcium karubone irashobora guhunika mugice cyo kugaburira, bigatuma imbaraga zuruhande zisunika umugozi murukuta rwa barriel.

Ubushyuhe bukabije

Ubushuhe bukabije buracyari ikibazo gikunze kuboneka muri barriel. Ubushuhe bukabije, gushyushya silinderi itaringaniye, hamwe no kubika nabi biganisha ku kwangirika k'ubushyuhe. Iyo ingunguru ishyushye ku buryo butaringaniye, iraguka kandi ikarishye, ishobora kwangiza imiyoboro yombi. Kugenzura ubushyuhe burigihe hamwe na sisitemu ikonje ifasha gukumira ibyo bibazo.

Kwambara imyenda no kwangirika

Kwambara imyenda yerekana nkigabanuka ryinjira, kongera ingufu, no gukenera inyongeramusaruro. Abakoresha barashobora kunuka ibintu byahiye cyangwa bakabona ibikoresho bisubira muri zone. Kwambara bikunze kugaragara ahantu h'umuvuduko mwinshi n'ubushyuhe bwo hejuru, cyane cyane mugutunganya ibikoresho byangiza cyangwa byangirika. Guhuza nabi cyangwa imbaraga za mashini birashobora kwangiza ibyangiritse.

Ibibazo byo kuvanga ibikoresho

Kuvanga ibibazo bitera ibikoresho bivanze nabi hamwe nubwiza bwibicuruzwa bidahuye. Kwuzura kutuzuye kwa extruder, gupimwa numuvuduko winyuma winyuma, biganisha ku gukuramo bidasubirwaho no gutandukana kwumuvuduko. Kuvanga nabi birashobora kandi kuvamo urunigi rwa polymer, bigira ingaruka kubicuruzwa byanyuma no kugaragara.

Kwanduza ingunguru

Kwanduza ingunguru biva mubisigara bisigaye, kubitsa amabara, ibikoresho bya karubone, hamwe nuduce duto. Ibi bihumanya bitera kwifata, gufatana, no kwangirika, biganisha ku kwambara kwinshi ndetse no kumanura imashini kenshi. Gusukura buri gihe hamwe nibintu bikwiye bifasha kwirinda kwiyubaka no gukomeza imikorere yimashini.

Urusaku rudasanzwe cyangwa Kunyeganyega

Urusaku rudasanzwe hamwe no kunyeganyega byerekana kudahuza, kwambara kwambaye, cyangwa kwambara imbere. Kumenya hakiri kare bifasha kwirinda gusenyuka gukomeye no gusana bihenze.

Impamvu ibyo Kunanirwa Bibaho

Impamvu zifitanye isano

Guhitamo ibikoresho bigira uruhare runini muburyo burambye bwa extruder screw barrels. Ibyiciro bimwe byibyuma, cyane cyane bifite karubone nyinshi, birashobora guteza imbere inenge nka pinholes na pore. Izi nenge zikora nk'ingutu kandi zishobora gukurura ibice mugihe cyo gukora. Ibyuma bifite imbaraga nke zo guhangana nubushyuhe bwo hejuru hamwe na okiside nabyo birananirana byihuse munsi yubushyuhe bwumuriro. Ubushakashatsi bwa Metallurgical bwerekana ko ibice akenshi bitangirira kuri utwo duce bidakomeye kandi bigakura kubera gushyuha no gukonja.

Umunaniro ukabije hamwe na sisitemu yo gukonjesha bidakwiye byongera ibyago byo gutsindwa.

Kwambara no Kurira

Kwambara kumashini bibaho mugihe umugozi uzunguruka imbere muri barriel. Ubuvanganzo bugabanya buhoro buhoro diameter ya screw kandi ikagura imbere yimbere. Uku kwiyongera kwongerewe kwemerera ibikoresho kumeneka, bigabanya umusaruro kandi bikongera igihe ibikoresho biguma imbere. Igihe kirekire cyo gutura kirashobora gutuma plastiki zisenyuka, zikarekura imyuka yihuta. Kwuzuza ibintu, ibyuma, n'umuvuduko mwinshi nabyo byongera kwambara ndetse birashobora no kuvunika umugozi.

Imikorere

Ibikorwa bimwe bimwe bikora kunanirwa birashoboka. Kugenzura ubushyuhe budakwiye birashobora gutera ubushyuhe bukabije cyangwa ubushyuhe butaringaniye, bwangiza imigozi na barriel. Gutunganya ibikoresho byangiza cyangwa byanduye, plastike mbi, hamwe no gukoresha igihe kirekire byose byongera kwambara. Ibibazo byo gusiga hamwe namakosa yo kwishyiriraho, nko kudahuza cyangwa guhindagurika, birashobora gutera urusaku rudasanzwe, kunyeganyega, ndetse no kumeneka.

• Barrale ifunze kumwanda cyangwa kuvanga nabi
• Kunanirwa kugenzura ubushyuhe
• Wambare kumikoreshereze yigihe kirekire nibikoresho bikuraho
• Amavuta yo gusiga no gushiraho

Gukurikirana buri gihe no gukosora neza bifasha kugabanya izo ngaruka no kongera ibikoresho byubuzima.

Intambwe ku yindi Ibisubizo kuri buri Kunanirwa

Gukemura ibibazo byo kugaburira

Uburyo butunganijwe bufasha abashinzwe kumenya vuba no gukemura ibibazo byo kugaburira muri barride ya extruder. Intambwe zikurikira ziyobora gukemura ibibazo kuva cheque yoroshye kugeza ubugenzuzi bwa tekinike:

1. Menya neza ko filament cyangwa ibikoresho byangiritse bidasubirwaho nta nkomyi.
2. Kugenzura umuyoboro wa PTFE ibimenyetso byerekana kwambara, guswera, cyangwa guhagarara nabi.
3. Reba hotend nozzle kuri clogs. Koresha uburyo bwo gukora isuku nkibikonje bikuraho kugirango uhagarike.
4. Suzuma ibikoresho bya extruder byo kwambara cyangwa kwiyubaka bishobora kugira ingaruka kubintu.
5. Kugenzura ubuziranenge bwa filament cyangwa ibikoresho fatizo hanyuma wemeze igenamiterere ryiza.
6. Gupima diameter ya filament hanyuma uhindure inshuro nyinshi iyo bikenewe.
7. Ongera ubushyuhe bwa extruder niba ibikoresho bitagenda neza.
8. Hindura ibisohoka kugirango umenye neza ibintu neza.

Abakoresha nabo bagomba:

• Sukura ibikoresho bya extruder neza nyuma ya buri musaruro ukore kugirango wirinde kwiyubaka.
• Komeza ibice bya sisitemu yo gutwara, harimo amavuta ya gearbox, imiterere ya moteri, guhagarika umukandara, hamwe no gusiga amavuta.
• Tegura ibikoresho mbere yumusaruro ugenzura ibisobanuro hamwe na sisitemu yo kugaburira.
• Buhoro buhoro wongere igipimo cyibiryo kandi ukurikirane umuvuduko nubushyuhe bwo gusohora neza.

Kugenzura buri gihe no guhindura neza sisitemu yo kugaburira bifasha kugumya ibintu bigenda neza no gukumira igihe.

Gukemura Ubushyuhe bukabije

Ubushyuhe burashobora kwangiza imigozi na barriel, bityo abashoramari bagomba gukora vuba mugihe ibimenyetso bigaragara. Intambwe zikurikira zitanga inzira isobanutse yo gusuzuma no gukosora ubushyuhe bukabije:

1. Mugabanye ubushyuhe bwo gushonga niba polimeri yangiritse cyangwa ubushyuhe bukabije.
2. Reba igikoresho cya thermocouple hanyuma urebe neza ko igenzura ritanga gusoma neza.
3. Kugenzura umugozi wa extruder kugirango wambare cyangwa wangiritse kandi upime ibipimo byayo.
4. Suzuma ingunguru ya extruder kugirango yambare cyangwa yangiritse hanyuma upime diameter y'imbere.
5. Reba ibyanduye cyangwa ibintu byamahanga muri resin hamwe na sisitemu yo gukoresha ibikoresho.
6. Gabanya ubushyuhe bwa barrale niba ibara cyangwa gutwika byerekana ubushyuhe bukabije.
7. Kurikirana no guhindura ubushyuhe bwa zone ya barrale kugirango wirinde ubushyuhe bukabije.
8. Umuvuduko wo hasi kugirango ugabanye ubushyuhe.
9. Hindura ibice bya screw kugirango ugabanye ubukana bwimyenda nibiba ngombwa.
10. Shyira mubikorwa sisitemu yo gukonjesha hanze kubikoresho byangiza ubushyuhe.

Gukurikirana neza no guhindura ubushyuhe bugenzura kurinda ibikoresho no kwemeza ubuziranenge bwibicuruzwa.

Gusana cyangwa gusimbuza imigozi yambarwa

Ku gihegusana cyangwa gusimbuza imigozi yambarwaigarura imikorere myiza kandi ikumira igihe gito. Inganda ibikorwa byiza birimo:

• Koresha neza gusana no kubaka serivisi kugirango ugarure imigozi kubisobanuro byumwimerere.
• Simbuza imigozi iyo kwambara irenze imipaka isabwa, kuko niyo kwambara bike bishobora kugabanya imikorere hejuru ya 50%.
• Reba uburyo buhendutse bwo gusana, bushobora kuzigama kugera kuri 40% ugereranije ninshuro nshya.
• Koresha ibikoresho bigezweho nka tungsten karbide ikomeye-igaragara cyangwa inganda zikomeye za chrome kugirango wongere imyambarire.
• Koresha tekinike yo gusana nka re-chroming, nitriding, cyangwa bigoye kugirango wongere ubuzima bwa screw.
• Komeza ubugari bwindege mugihe cyo kwiyubaka kugirango wemererwe gusana byinshi.
• Kurikirana gearbox hanyuma utere ibice kugirango usige neza hamwe nubushyuhe buhamye.
• Simbuza amavuta ya lube na filteri buri mezi 6-12 hanyuma ugenzure ibikoresho byo kwambara.
• Kora igenzura rya buri munsi rya v-umukandara no gukurikirana umutwaro wa moteri kubimenyetso byerekana.
• Teganya igihe cyateganijwe cyo kubungabunga buri mezi make, ukurikije imikorere.
• Simbuza ibice byambarwa nka choke winjizamo na barrel lineri.

Amahugurwa ya ba operateri hamwe nubugenzuzi busanzwe bwumwuga byemeza ko kwambara hakiri kare kandi bigafasha kwirinda gutsindwa gukabije.

Gutezimbere kuvanga ibikoresho

Kuvanga ibikoresho bihoraho byemeza ibicuruzwa byiza kandi bisohotse neza. Abakoresha barashobora kunoza kuvanga bakurikiza izi ntambwe:

1. Hindura ibishushanyo mbonera muguhuza ibice byingenzi bya extruder hamwe nibintu birebire byerekanwa munsi yuzuza. Ibi bikomeza gushonga kandi bigabanya amajwi yubusa kubwuzuza.
2. Menya neza ubushobozi bwo guhumeka hafi yuzuza kugirango umwuka uhunge udatakaje ibikoresho.
3. Mugabanye ibiryo bigaburira uburebure kugirango wirinde guhindagurika no gukomeza ubwinshi.
4. Koresha ibiryo bikwiye kugirango wirinde guhinduranya ibikoresho.
5. Hindura kandi ushireho ibyiringiro byose hamwe na chute kugirango wirinde amashanyarazi ahamye no guteka.
6. Koresha inshinge zoguhumeka cyangwa vibrateri zo kumenagura ibice.
7. Gukaraba no guhanagura extruder akenshi ukoresheje imiti nogukora imashini. Umuvuduko uhindagurika mugihe cyo gusukura kugirango usukure neza.
8. Tegura uburyo bwiza bwo guhindura umusaruro ukoresheje ibicuruzwa kugirango ugabanye isuku no guteza imbere uburyo bwo gukora isuku yanditse.
9. Kurikiza uburyo bukwiye bwo gushyushya no gukonjesha kugirango wirinde guteka polymer na karubone.
10. Kurikirana ibipimo byingenzi byerekana nkibicuruzwa byinjira ningufu zikoreshwa kugirango uhuze imikorere.

Gukurikirana isuku buri gihe no gukurikirana ibikorwa bifasha gukomeza kuvanga no gukumira inenge.

Kwoza umwanda

Uburyo bwiza bwo gukora isuku bukuraho umwanda kandi bwongerera ibikoresho ubuzima. Abakoresha bagomba:

• Koresha isuku ya mashini hamwe na brux hamwe nigitambara kugirango ukureho ibisigazwa bidakabije.
• Koresha isuku yimiti hamwe nogusukura ibikoresho byabugenewe bya plastiki yihariye na sisitemu yo gukuramo.
• Kora ubushyuhe bugenzurwa kugirango wanduze bikabije kugirango ugabanye kunangira.
• Kugenzura no gusukura nyuma ya buri kintu cyahindutse cyangwa mugihe hagaragaye umwanda.
• Komeza gahunda yo kubungabunga ikubiyemo gukumira isuku, ingunguru, hotrunner, hamwe na sisitemu yo gukonjesha.
• Funga imashini mugihe cyo kuzimya kugirango wirinde kwanduza no kwangirika.
• Koresha ibikoresho byabugenewe byoza ibikoresho aho gukoresha ibikoresho bya plastiki mbisi.
• Kurikiza igenamiterere ryimashini zasabwe nabashinzwe gutanga ibikoresho, nkumuvuduko wihuse wumuvuduko numuvuduko winyuma.
• Kubyanduye byinangiye, ongera ubushyuhe mugihe cyoza cyangwa mbere yoza hamwe na HDPE cyangwa PP.

Isuku isanzwe kandi yuzuye igabanya igihe cyigihe, igabanya imyanda, kandi irinda ibikoresho kwangirika kwigihe kirekire.

Gukemura urusaku no kunyeganyega

Urusaku rudasanzwe cyangwa kunyeganyega akenshi byerekana ibibazo byimbitse. Abakoresha barashobora gukemura ibyo bibazo na:

• Kugenzura kudahuza hagati ya screw na barriel.
• Kugenzura ibyuma bifatanyiriza hamwe kwambara cyangwa kwangirika.
• Gutegera amajwi adasanzwe mugihe cyo gukora no kumenya inkomoko yabyo.
• Gukurikirana ibyangiritse cyangwa imashini yangiritse imbere muri barriel.
• Kugenzura niba ibifunga byose bifunzwe neza ariko ntibikabije.
• Gusiga amavuta yimuka ukurikije amabwiriza yabakozwe.
• Guteganya buri gihe ubugenzuzi bwumwuga kugirango umenye ibimenyetso byambere byo kwambara.
• Gusimbuza ibice byashaje cyangwa byangiritse nkibikoresho, guhuza, hamwe na kashe vuba.

Kumenya hakiri kare nibikorwa byihuse birinda gusenyuka gukomeye kandi bigumane inzira yo gukuramo neza.

Kubungabunga Kwirinda hamwe nuburyo bwiza

Gahunda yo Kugenzura bisanzwe

Kugenzura inzirashiraho umugongo wibikorwa byizewe bya extruder. Abakoresha bagomba kugenzura screw na barrale buri munsi kugirango bagaragare cyangwa basigaye. Isuku hamwe nigitambara kitarimo linti hamwe nibikoresho bikwiye bikomeza kuba itegeko buri munsi. Igeragezwa ryimikorere nibihinduka bifasha kugumana ubuziranenge bwibisohoka. Buri mwaka, amatsinda agomba gupima diameter yinyuma ya diameter hamwe na diameter yimbere imbere kugirango akurikirane imyambarire. Kugenzura ibishishwa bishyushya kugirango bikomere kandi bihuze neza buri mezi 12 bituma ubushyuhe buhoraho. Ababikora benshi batanga urutonde rwimikorere buri gihembwe kugirango bafashe amakipe gukurikiza ibipimo bya OEM.

Uburyo bukwiye bwo gukora isuku

Isuku neza irinda kwanduza kandi ikongerera ibikoresho ubuzima. Abakoresha bagomba guhanagura extruder mugihe cyose ibara cyangwa ibintu byahindutse. Mugihe kirekire, isuku rimwe na rimwe irinda kubika karubone no gutondeka. Igikorwa cyo gukora isuku kirimo kugabanya umuvuduko wa screw, gushiraho uturere twa barriel hafi 400 ° F, no gukuraho ipfa nibikenewe. Kwoza umugozi hamwe nibikoresho byumuringa no gusya hamwe na gaz ya muringa bikuraho ibisigara neza. Gukoresha flake acide ya stearic ifasha kuzamura ububiko bwinangiye. Nyuma yo gukora isuku, amavuta yoroheje cyangwa isahani ya chrome irinda umugozi ingese. Ntuzigere ukoresha ibikoresho by'ibyuma cyangwa amatara ya acetylene, kuko bishobora kwangiza ubuso bwa screw.

Amavuta yo gusiga no gukonjesha

Gusiga neza no gukonjesha bikomeza extruder ikora neza. Abakoresha bagomba gukoresha amavuta yagenewe ubushyuhe bwinshi nubushyuhe bwo hejuru. Kugenzura buri gihe no guhindura uburyo bwo gusiga amavuta byerekana ko ibice byose byimuka byakira uburinzi buhagije. Kugenzura urwego rwamavuta no kuzuza nkuko bikenewe birinda gukora byumye. Sisitemu igezweho yo kugenzura ubushyuhe, nka thermocouples na PID igenzura, ifasha kugumana ubushyuhe bwuzuye. Gukoresha amazi yatoboye mu bigega bikonjesha birinda kwipimisha no gukomeza gukonja neza. Amakipe agomba gukurikirana urugero rwamazi no gusimbuza amazi niba igipimo kigaragara.

Gusiga amavuta hamwe no gukonjesha bihoraho bigabanya ubushyamirane, bikarinda ubushyuhe bwinshi, kandi bikongerera igihe cyimyanya yombi.

Amahugurwa y'abakoresha

Abakozi batojwe neza bakora itandukaniro rikomeye mubikoresho byizewe. Amahugurwa agomba gutangirira kurubuga rwabakora kandi agakomeza mugihe cyo gutangiza no gutangira. Isubiramo risanzwe mugihe cyo kugenzura bifasha gushimangira imikorere myiza. Abakoresha bigamenya ibimenyetso byo kuburira hakiri kare, nk'urusaku rudasanzwe cyangwa kugabanya imikorere. Amahugurwa akubiyemo uburyo bwiza bwo gutangira no guhagarika, uburyo bwo gukora isuku, nakamaro ko kugenzura bisanzwe. Gushimangira guhuza no kugenzura igihe bifasha kwirinda guhangayika no kwambara imburagihe. Amakipe ashora mumashuri ahoraho abona gutsindwa gake hamwe nibikoresho birebire ubuzima.

Umwuga Extruder Alloy Screw Barrel

Ibyiza bya Alloy Screw Barrels

A umwuga extruder alloy screw barrelitanga ibyiza byinshi kurugero rusanzwe. Intangiriro ikoreshaimbaraga nyinshi cyane, mugihe urwego rwinyuma rugaragaza bimetallic compte. Igishushanyo gitezimbere kuramba no kwambara. Igice cyo hanze, gikunze gukorwa na tungsten karbide cyangwa ibyuma byihuta byuma, birinda kwangirika no kwangirika. Abakoresha babona igihe kirekire cya serivisi nigihe gito.

Umwuga wa extruder alloy screw barrel nayo yemerera kwihindura byinshi. Ihinduka rishyigikira ibikenerwa bitandukanye nibikoresho.

Porogaramu muburyo bwo gutunganya ibidukikije

Inganda zikoresha umwuga wa extruder alloy screw barrele ahantu habi. Utu tubari dukora ibintu byuzuza ibintu nka fibre yikirahure na plastiki yangirika nka fluorocarbone. Ubwubatsi bwa bimetallic, hamwe na karbide yashyizwe muri matelike ya nikel cyangwa chromium, irwanya imyambarire ndetse n’imiti. Abakoresha barashobora gukoresha imashini kumuvuduko mwinshi nigitutu nta bushyuhe bukabije. Ibigega bikomeza guhanagura neza, bigatuma ubwiza bwibicuruzwa buri hejuru. Inganda nyinshi, zirimo plastiki, imiti, nogutunganya ibiryo, zishingiye kuri barrale kugirango irambe kandi ikore.

Kubungabunga no gusana ibishishwa bya Alloy

Kwitaho neza byongerera ubuzima bwa extruder wabigize umwugaalloy screw barrel. Abakoresha bagomba guhitamo ibikoresho bidashobora kwambara kandi bagakoresha uburyo bwo kuvura nka nitriding cyangwa plaque ya chrome. Gukora isuku buri gihe hamwe nubucuruzi bwogusukura bikuraho ibisigara kandi bikarinda kwiyubaka. Ubugenzuzi buri mezi atandatu kubutaka bwongerewe imbaraga kandi burimwaka kubutaka butuzuye bufasha kumenya kwambara hakiri kare. Mugihe bikenewe, uburyo bwo gusana burimo reboring, kongera guterera hamwe nigikoresho gishya kivanze, cyangwa gusimbuza ibice byambarwa nimirongo. Kubungabunga birinda, nko gusiga amavuta hamwe no gutezimbere, bigabanya ibikenerwa byo gusanwa kandi bigatanga ubuzima bwa serivisi.

Kugenzura buri gihe no gukemura ibibazo bikomeza extruder screw barrele ikora neza. Abakoresha bakora isuku, bagenzura, kandi basiga amavuta birinda igihe cyo gutinda no kongera ubuzima bwa serivisi. Iyo ibintu bimenetse, ibicuruzwa byamanutse, cyangwa urusaku rudasanzwe bibaye, abatekinisiye b'inzobere bagomba kugenzura umwuga wa extruder alloy screw barrel kugirango bagarure imikorere yimikorere.

Ibibazo

Nibihe bimenyetso byerekana extruder screw barrel ikeneye kubungabungwa?

Abakoresha barashobora kubona umusaruro ugabanutse, bakumva urusaku rudasanzwe, cyangwa bakabona ubuziranenge bwibicuruzwa bidahuye. Igenzura risanzwe rifasha kubona ibyo bibazo hakiri kare.

Ni kangahe abakoresha bagomba gusukura ingunguru ya screw?

Inganda nyinshi zirasaba isuku nyuma yimpinduka zose. Kumwanya muremure, abashoramari bagomba gusukura byibuze rimwe mubyumweru.

Kuberiki uhitamo ibishishwa bivangwa nibikoresho bikomeye?

Amavuta ya screw barrele irwanya kwambara no kwangirika. Zimara igihe kinini mugutunganya plastike yangiza cyangwa yangirika.

Inganda nyinshi zishingiye kuri zo kugirango zikore neza.