Inama zo Guhitamo Iburyo Bumwe Bumwe bwa Barrale kubikorwa byawe byo gukora

Inama zo Guhitamo Iburyo Bumwe Bumwe bwa Barrale kubikorwa byawe byo gukora

Guhitamo iburyoUmuyoboro umwe wa kaburimbo yo gukuramo umuyoboroni ngombwa kugirango tugere ku bisubizo byiza mubikorwa byo gukora. Ibintu byingenzi nkibintu bihuza, igipimo cya L / D, hamwe nubuvuzi bwo hejuru bigira ingaruka kumikorere no gukora neza. Ibikoresho bidahuye birashobora gutera uburibwe no kwambara, amaherezo bigabanya gushonga neza hamwe nibisohoka. Kubwibyo, ababikora bagomba gushyira imbere guhitamo ibikoresho kugirango bongere ubushobozi bwabo bwo gukora, cyane cyane iyo bakoresha aGukodesha Umuyoboro umwe. Byongeye kandi, kubakozi bakorana na PVC, theUmuyoboro wa PVC Umuyoboro umweni ngombwa kugirango habeho umusaruro mwiza. Byongeye kandiUmuyoboro umwe wa Extruder ya TubePorogaramu igomba kandi guhitamo neza kugirango ihuze ibisabwa byumurongo wibyakozwe.

Ibyingenzi byingenzi byo guhitamo

Ibyingenzi byingenzi byo guhitamo

Guhuza Ibikoresho

Guhuza ibikoreshoigira uruhare runini mubikorwa no kuramba kwa barrique imwe. Guhitamo ibikoresho byiza birashobora guhindura cyane kwambara no kubaho. Hano hari ingingo z'ingenzi ugomba gusuzuma:

  • Guhitamo Ibikoresho bidakwiye: Guhitamo ibikoresho bidakwiriye birashobora kuganisha ku mbaraga zakazi zidahagije, amaherezo bikagabanya igihe cyo kubaho kwa screw na barriel.
  • Ubushyuhe bwo Kuvura Ubushyuhe: Niba ubushyuhe bwo kuvura ubushyuhe bwubuso bwakazi butujuje ubuziranenge busabwa, burashobora kwihuta kwambara.
  • Uzuza Ibikoresho Byakuweho: Kuba hari ibyuzuye, nka calcium karubone cyangwa fibre fibre, birashobora kongera imyambarire kuri screw na barriel.

Ubwoko bwo kwambara bushobora kubaho harimo:

  • Abrasion: Biterwa no kuzuza cyangwa kwisiga.
  • Kwambara: Ibisubizo bivuye mubyongeweho muri resin.
  • Kwambara: Biturutse ku guterana gukabije hagati ya barriel na screw.

Ikigereranyo cya L / D.

Ikigereranyo cya L / D, nicyo kigereranyo cyuburebure bukomeye bwa screw na diameter, ni ngombwa mugutezimbere inzira yo gukuramo. GuhitamoIkigereranyo cya L / D.Irashobora kuvanga, gushonga neza, hamwe nibisohoka muri rusange. Hano hari ubushishozi:

Ubwoko bwa Polymer Ikigereranyo cyiza L / D. Inyandiko
Polyurethane 28 L / D (kuri L / D = 40) Kugabanya igihe cyo gutura muri zone reaction
Polyurethane 16 L / D (kuri L / D = 60) Gukwirakwiza ibicuruzwa biva mu nganda
Jenerali 20-30 Urutonde rusange kubikoresho bitandukanye
  • Kubikoresho byangiza ubushyuhe nka PVC, igipimo gito cya L / D ni byiza kwirinda kubora.
  • Ubushyuhe bwo hejuru hamwe nigitutu cyunguka inyungu nini ya L / D.
  • Ibisabwa byujuje ubuziranenge, nka recycling, birashobora gukoresha ibipimo bito bya L / D.
  • Ibikoresho bya granulaire birashobora gusaba ibipimo bito bya L / D bitewe na plastike, mugihe ifu ikenera ibipimo binini.

Ikigereranyo cyo hejuru cya L / D mubisanzwe bivamoigihe kirekire cyo gutura, kuzamura kuvanga no gushonga. Ariko, ibipimo birenze urugero birashobora gutuma ukoresha ingufu no kwambara.

Kuvura Ubuso

Ubuvuzi bwo hejuru bugira ingaruka zikomeye kumurambe no mumikorere ya barrique imwe. Ubuvuzi butandukanye burashobora kongera imbaraga zo kurwanya ruswa no kugabanya inshuro zo kubungabunga. Suzuma inzira zikurikira:

Kuvura Ubuso Ibisobanuro Ingaruka Kurwanya Ruswa
Hagati ya Carbone Icyuma & Amashanyarazi Byakoreshejwe mukuzimya hejuru, gufata chromium Yongera imbaraga zo kurwanya ruswa
Amashanyarazi, Amashanyarazi Gutunganya gaz nitride Itezimbere kwambara no kurwanya ruswa
Ion Nitriding Uburyo bwiza bwa nitriding Ibindi byongera imbaraga zo kurwanya ruswa
Gusasira Gukoresha amavuta adashobora kwambara Iterambere rigaragara mukurwanya ruswa
Umurongo udasanzwe Shira icyuma cyangwa ibyuma hamwe na lisansi Itanga ruswa irwanya ruswa

Ubuvuzi bwo hejuru bugira ingaruka no kubungabunga inshuro. Urugero:

Ubuhanga bwo Kuvura Ubuso Ingaruka ku Guterana Ingaruka Kubungabunga Inshuro
Nitriding Kugabanya ubushyamirane Kugabanya inshuro zo kubungabunga
Amashanyarazi Yongera ubworoherane Kugabanya ibikenewe byo kubungabunga

Muguhitamo uburyo bukwiye bwo kuvura, ababikora barashobora kwemeza ko ingunguru imwe ya screw ya pipe yo gukuramo ikora neza kandi bisaba kubungabungwa kenshi.

Ingaruka ku Gukora neza

Ingaruka ku Bwiza Bwasohotse

Uwitekaigishushanyo cya barrique imwe ihindura cyane ubuziranengey'ibisohoka mubikorwa byo gukuramo. Ibintu byingenzi birimo kuvanga, plastike, no gushonga ubutinganyi. Kurugero, ubujyakuzimu bwa screw groove buratandukana mubice. Ibinure byimbitse mu gice cyo kugaburira byongera ubushobozi bwo gutanga ariko birashobora gutuma bivangavanga bitaringaniye niba byimbitse cyane. Ibinyuranye, ibinure bito mubice byashongeshejwe hamwe na homogenisation byongera igipimo cyogosha, biteza imbere ubushyuhe no kuvanga. Ariko, niba ibi biti bitaremereye cyane, birashobora kugabanya urugero rwo gukuramo.

Ikinyuranyo hagati ya screw na barrale nacyo kigira uruhare runini. Ikinyuranyo kinini gishobora kuganisha ku gushyuha no gushyuha cyane, bigira ingaruka mbi kuri plastike. Byongeye kandi, imiterere yumutwe wa screw igira ingaruka kumyuka yibintu, bigira ingaruka kumyuka yo guhagarara no kubora. Muri rusange, ibishushanyo mbonera byerekana hamwe imikorere nubuziranenge bwibikorwa byo gukuramo. Ababikora barashobora kwitega kunoza imikorere, kunoza imikorere, hamwe nibisubizo byateganijwe mugiheguhitamo iburyo bumweUmuyoboro.

Imibare mibare ishyigikira ibyo kwitegereza. Kuzamura urwego rwiza rwo hejuru rwa barrele irashobora gutuma igabanuka rya 90% inenge nka pinholes, irwanya amarira, kandi igahinduka neza.Ubushyuhe bwo hejuru bwa barriel bushobora kubyara firime zoroshyehamwe no kongera imbaraga zo gutobora, cyane cyane ku bushyuhe bwo hejuru. Iterambere rishimangira akamaro ko guhitamo igishushanyo mbonera gikwiye kugirango ugere ku bwiza buhebuje.

Gukoresha Ingufu

Gukoresha ingufu ni ikindi kintu gikomeye cyatewe no gushushanya ingunguru imwe. Ibishushanyo mbonera byongera ubushyuhe no kuvanga neza, bishobora kuganisha ku kuzigama ingufu. Kurugero, imigozi miremire hamwe na L / D igereranyo ya 30: 1 cyangwa irenga itezimbere ubushyuhe hamwe no kuvanga inkeri. Ariko, bakeneye imashini nini, zishobora gutuma habaho gutakaza ingufu nyinshi.

Igishushanyo mbonera cyo kuvanga imashini hamwe nigipimo kinini cyo kugabanuka bigabanya igihe cyo gutura kandi byongera ihererekanyabubasha, bizamura ingufu. Raporo yerekana ko ingirakamaro-imwe ya barriel ishoborakugabanya gukoresha ingufu kugera kuri 30%ugereranije na moderi zishaje. Buri kwezi ibiciro by'amashanyarazi birashobora kugabanuka kugera kuri 20%. Uku kugabanya imikoreshereze yingufu ntabwo kugabanya ibiciro byakazi gusa ahubwo binagira uruhare mubikorwa birambye byo gukora.

Ibisabwa Kubungabunga

Inshuro yo gufata neza igira ingaruka itaziguye muri rusange igihe cyo gukora. Kubungabunga buri gihe birinda ibibazo bito kwiyongera mubibazo binini, bityo bikagabanya igihe cyateganijwe. Mu 2024, 67% by'amasosiyete akora inganda bavuze ko bakoresheje uburyo bwo kwirinda kugira ngo bakemure igihe cy’imashini. Uku gushingira kubikorwa bisanzwe byerekana imiterere yingenzi mubikorwa byiza.

Kubungabunga cyane birashobora gutuma umusaruro utinda no kongera ibiciro. Kubwibyo, ababikora bagomba gushyira mu gaciro hagati yo gukenera no gukomeza ibikorwa. Ibikoresho byo mu rwego rwo hejuru byujuje ubuziranenge, nkibigenewe imiyoboro yo gukuramo, akenshi bisaba kubungabungwa kenshi bitewe nigihe kirekire kandi byizewe. Uku kwizerwa gufitanye isano no guhagarika ibikorwa bike, kwemerera ababikora gukomeza urwego rwumusaruro.

Ibimenyetso Ibisobanuro
67% by'amasosiyete akora inganda Muri 2024, 67% byamasosiyete akora inganda zikoresha uburyo bwo gukumira kugirango bakemure igihe cyimashini, byerekana ko bashingiye cyane kubikorwa bisanzwe kugirango bagabanye igihe.
51% by'abakozi babungabunga 51% byabakozi babigize umwuga bavuga ko imashini yamanutse nigihe cyo gusenyuka nkimwe mubibazo byabo byambere, bagaragaza imiterere ikomeye yo kubungabunga inshuro nyinshi mubikorwa neza.
20 Ibyabaye Kumasaha Ikigereranyo cyo gukora inganda kigira ibibazo 20 byo kumanura buri kwezi, bishimangira ingamba zifatika zo kubungabunga ibyo bigabanya.

Muguhitamo iburyo bumwe bwa barriel ya pipe yo kuvoma, abayikora barashobora kongera imikorere yimikorere yabo, kuzamura ubwiza bwumusaruro, no kugabanya gukoresha ingufu mugihe bagabanije ibisabwa byo kubungabunga.

Gusuzuma ibyo ukeneye byihariye

Umubare w'umusaruro

Iyo uhisemo ingunguru imwe ya screw yo kuvoma, abayikora bagomba gutekerezaingano y'ibicuruzwa. Ibintu byinshi bigira ingaruka kuri iki cyemezo:

Ikintu Ibisobanuro
Kuramo Diameter Ihindura igipimo cyibisohoka nubushobozi bwo gutunganya; binini binini bitanga umusaruro mwinshi ariko birashobora gusaba imbaraga nyinshi kandi bigatwara amafaranga menshi.
Kugereranya Uburebure-Kuri-Igipimo Kugena igihe cyo gutunganya ibikoresho no kuvanga; ibipimo biri hejuru biteza imbere kuvanga ariko birashobora kongera igihe cyo gutunganya no gukoresha ingufu.
Kugenzura Ubushyuhe Ibyingenzi kubuziranenge bwibicuruzwa bihoraho; kugenzura neza bigira ingaruka kumashanyarazi no gutemba, bisaba sisitemu yo hejuru yo gushyushya no gukonjesha.
Imbaraga za moteri Ugomba kuba uhagije kugirango utware screw kandi utsinde ibintu bifatika; tekereza ku musaruro ukenewe no gukoresha ingufu.

Ibicuruzwa byihariye

Ibicuruzwa byihariye bigira uruhare runini muguhitamo kwaigishushanyo mbonera kimwe. Uburebure bwa screw, uburebure, hamwe nigishushanyo rusange bigomba guhuza nintego yagenewe yo gukuramo. Izi ngingo zigira ingaruka zitaziguye kumiterere ya pellet yakozwe. Byongeye kandi, iboneza rya extruder imwe imwe ituma igenzura ibipimo bitandukanye, harimo ubushyuhe, umuvuduko wa screw, hamwe nigitutu cya barriel. Kudoda ibipimo kugirango uhuze ibikenewe gutunganywa neza bikora neza.

Inzitizi z'ingengo y'imari

Inzitizi zingengo yimari zigira uruhare runini muguhitamo ibikoresho nigishushanyo cya barrile imwe. Ababikora bagomba kuringaniza ibiciro nibikorwa. Ibiciro biri hejuru kubikoresho byiza birashobora gutuma uzigama igihe kirekire kubera kuramba no kugabanuka kubungabunga. Ibikoresho bihendutse ntibishobora gutanga imikorere imwe cyangwa kuramba, bigira ingaruka kumikorere rusange.

  1. Ibikoresho bikora neza akenshi bifite ibiciro byambere ariko bizigama amafaranga mugihe.
  2. Ibikoresho bihendutse birakwiriye kwambara bitagereranywa ariko birashobora guhungabanya imikorere.
  3. Abahinguzi bagomba gusuzuma ibikenewe mubikorwa birwanya imbogamizi.

Mugusuzuma neza ingano yumusaruro, ibisobanuro byibicuruzwa, nimbogamizi zingengo yimari, ababikora barashobora gufata ibyemezo byuzuye mugihe bahisemo ingunguru imwe ya screw yo kuvoma.

Guhitamo Iburyo Bumwe Buringaniza Umuyoboro wa Extrusion Umuyoboro

Guhitamo Iburyo Bumwe Buringaniza Umuyoboro wa Extrusion Umuyoboro

Ibisobanuro bya JT Umuyoboro umwe

JT Umuyoboro umwe wa Barrique ya Extrusion Umuyoboro urimo ibintu byateye imbere byongera imikorere. Ibyingenzi byingenzi birimo:

Ibisobanuro Ibisobanuro
Diameter (φ) 60-300 mm
Ikigereranyo cya L / D. 25-55
Ibikoresho 38CrMoAl
Gukomera HV≥900
Kwambara nyuma ya nitriding 0,20 mm
Ubuso bukabije Ra0.4µm

Ibi bisobanuro byemeza ko ingunguru ishobora gukoresha ibikoresho bitandukanye neza, bitanga igihe kirekire kandi neza mubikorwa.

Porogaramu mu Gukora Umuyoboro wa Plastike

JT Umuyoboro umwe wa Barrel ningombwa mu gukora imiyoboro itandukanye ya pulasitike. Ni indashyikirwa mu gutanga umusaruro:

  • Imiyoboro ya PVC: Ikoreshwa mugutanga amazi no kuvoma.
  • Imiyoboro ya PPR: Nibyiza kubaka sisitemu yo gutanga amazi no gushyushya.
  • Imiyoboro ya ABS: Bikunze gukoreshwa mubikorwa byinganda.

Ubu buryo bwinshi butuma ababikora bujuje ubuziranenge bwinganda zitandukanye. Igishushanyo cya barrale gitanga uburyo bwo gushonga burigihe, nibyingenzi mukubungabunga ubuziranenge bwibicuruzwa.

Inyungu zo Gukora Igishushanyo Cyiza

Igishushanyo mbonera-cyiza muri barrele imwe itanga ibyiza byinshi:

Inyungu Zimikorere Ibisobanuro
Kunoza kuvanga no gushonga ubuziranenge Kuzamura uburinganire nuburinganire bwibintu bitunganywa.
Kugabanya gukoresha ingufu Kugabanya ibiciro byingufu zijyanye nibikorwa.
Igihe kinini cya serivisi Yongera kuramba kwibikoresho, cyane hamwe nibikoresho bitoroshye.

Izi nyungu zigira uruhare mu kuzamura umusaruro no guhuza ibicuruzwa.Ibigega byiza cyane bikozwe mubikoresho biramba birwanya kwambara no kwangirika, kwemeza umusaruro uhamye no gukoresha ingufu nke.

Muguhitamo iburyo bumwe bwa screw barrile yo kuvoma, abayikora barashobora kunoza imikorere yabo nibikorwa byiza.


Guhitamo iburyo bumwe bwa screw barrel harimo ibitekerezo byinshi byingenzi. Ababikora bagomba kwibanda kuri:

Kuzirikana Ibisobanuro
Kugenzura Ubushyuhe Ibyingenzi kubungabunga uburyo bwiza bwo gutunganya no gukumira iyangirika ryibintu.
Guhuza Ibikoresho Menya neza ko ingunguru ya screw ishobora gukora ubwoko bwibikoresho bitunganywa.
Kwambara Kurwanya Ni ngombwa kuramba, cyane hamwe nibikoresho bikuramo; ingero za bimetallic zirasabwa.
Imyitozo yo Kubungabunga Kubungabunga buri gihe birashobora kwongerera igihe cyurugero rwa screw no gukomeza ubwiza bwumusaruro.
Ibiciro Suzuma ibiciro byimbere hamwe nigihe kirekire kandi kirambye.

Ababikora bagomba gusuzuma ibyo bakeneye kugirango bafate ibyemezo byuzuye. Kubisubizo byabigenewe hamwe nubuyobozi bwinzobere, kugisha inama nababitanga babizi birasabwa cyane.

Ibibazo

Ni ubuhe butumwa bw'ikigereranyo cya L / D muri barri imwe imwe?

Ikigereranyo cya L / D kigira uruhare mu kuvanga imikorere nigihe cyo gutunganya ibintu, bigira ingaruka kumiterere rusange yumusaruro mubikorwa byo gukuramo.

Nigute guhuza ibikoresho bigira ingaruka kumikorere ya barriel?

Guhuza ibikoresho byerekana neza kwambara no kuramba, birinda ibibazo nko guhumeka no kongera imbaraga zo gushonga mugihe cyo gukora.

Ni ubuhe buryo bwo kubungabunga uruganda rugomba gukurikiza?

Ababikora bagomba gukora igenzura buri gihe no gukora isuku kugirango birinde kwambara kandi barebe imikorere ihamye ya barrique imwe.

Ethan

 

 

 

Ethan

Umuyobozi w'abakiriya

“As your dedicated Client Manager at Zhejiang Jinteng Machinery Manufacturing Co., Ltd., I leverage our 27-year legacy in precision screw and barrel manufacturing to deliver engineered solutions for your plastic and rubber machinery needs. Backed by our Zhoushan High-tech Zone facility—equipped with CNC machining centers, computer-controlled nitriding furnaces, and advanced quality monitoring systems—I ensure every component meets exacting standards for durability and performance. Partner with me to transform your production efficiency with components trusted by global industry leaders. Let’s engineer reliability together: jtscrew@zsjtjx.com.”


Igihe cyo kohereza: Nzeri-10-2025