Nibihe Bidasanzwe Byihariye Bingana Twin Screw Barrel muri Extrusion

Uwitekaparallel twin screw barrelifite idasanzwe ibangikanye. Iyi mikorere ifasha gukora ibicuruzwa byihuse muri sisitemu iyo ari yo yose yo gukuramo. Ubwubatsi bwayo bukomeye butuma ikora imirimo itoroshye kandi ikamara igihe kirekire. Inganda nyinshi zirayikoresha, nka plastiki, reberi, no gutunganya ibiryo. Bakeneye ubuhanga bwayo bwo gutunganya ibikoresho. UwitekaImpanga ya plastikeni ngombwa muriPvc Umuyoboro Utanga umusaruro Ugereranije Uruganda rwa Twinahantu. Ibi biranga gukora parallel ya twin screw ingunguru ikenewe kubicuruzwa bihamye kandi byiza.

Ibyingenzi

• Kuringaniza impanga zibiri zifite imigozi ibiri kuruhande. Iyi miyoboro ivanga kandi igashonga ibikoresho neza. Ibi bifasha gukora ibicuruzwa byiza byihuse.
• Igishushanyo cyacyo cyerekana abakoresha guhindura ibice vuba. Ibi bizigama igihe n'amafaranga mugusana. Bituma kandi byoroshye gukoresha ibikoresho bishya.
• Ibikoresho bikomeye hamwe nubudodo budasanzwe bituma ingunguru ikomera. Ibi bifasha gukora imirimo ikomeye kandi ikaramba.
• Igishushanyo cya barrale ituma ibintu bigenda neza kandi bihamye. Ivanga neza kandi ikora vuba. Ibi bigabanya imyanda irahagarara.
• Iri koranabuhanga rirashobora gukoreshwa mu nganda nyinshi nka plastiki, ibiryo, nubuvuzi. Nihitamo ryubwenge kumusaruro uhamye kandi mwiza.

Imiterere

Kuringaniza Twin Screw Barrel Igishushanyo

Kuringaniza twin screw barrel irihariye kubera igishushanyo cyayo. Ifite imigozi ibiri yicaye iruhande rwimbere muri barriel. Imiyoboro yombi ikomezadiameter imwe kuva kumpera kugera kumpera. Iyi mikorere ituma ibikoresho bigenda neza kandi neza. Ikora hamwe na sisitemu yo gufatanya no guhinduranya sisitemu ya screw. Ibyo bivuze ko ishobora gukoreshwa imirimo myinshi. Ubushakashatsi bwerekana iki gishushanyo gifasha kuvanga no gushonga plastike neza, nko muriUmusaruro wa PVC. Igishushanyo kinini cya torque kireka imigozi ikora ibintu bikomeye kandi byinshi byuzuza, nka karubone ya calcium, idatinze. Ba injeniyeri batoragura ikibiriti kibase kuko gitanga kugenzura neza igihe ibintu bimara imbere nuburyo ibicuruzwa ari byiza.

Icyitonderwa :.gutandukanya ibiceifite igice cyo hejuru no hepfo igice cyahujwe na bolts hamwe no kugabanya ibikoresho byinyo. Ibi bituma gukosora no gukora isuku byihuse kandi byoroshye.

Modularity

Modularity nigice cyingenzi cya parallel twin screw barrel. Ababikora barashobora kubaka imiyoboro iva mubice bitandukanye. Buri gice gikora akazi nko kwimuka, gushonga, cyangwa gukata ibikoresho. Ubu buryo, abakoresha barashobora guhindura extruder kubyo bakeneye bitandukanye. Niba igice kimwe kimenetse, gusa icyo gice kigomba guhinduka. Ibi bizigama igihe n'amafaranga. Ikibiriti kiringaniye gikunze kuba gifite ibice bya barriel hamwe ninjizamo umurongo ushobora guhinduranya. Ibi birangakumanura kugeza kuri 20%no kugabanya amafaranga yo gusana kugeza 30%. Ibice bitandatu bifasha kugumya ibintu byose neza, kubishyira hamwe cyangwa kubitandukanya biroroshye.

• Ibikoresho bya moderi bifasha hamwe na:
  • Impinduka zihuse kubikoresho bishya
  • Kuzamura byoroshye no gukosora
  • Umwanya muto wo gusana

Guhitamo Ibikoresho

Gutoranya ibikoresho bikwiye ningirakamaro cyane kuburinganire bwimpanga. Ba injeniyeri bakoresha amavuta akomeye hamwe nudusanduku twihariye kugirango bikomere kandi bikomeye. Kurugero, isura ya nitride irashobora gukomera cyane, hagati ya HV920 na HV1000. Alloy layer iri hagati ya 0.8 na 2.0 mm z'ubugari. Ihitamo rifasha ingunguru gukemura umuvuduko mwinshi nibikoresho bigoye. Imbonerahamwe ikurikira irerekana ibintu by'ingenzi:

Aya mategeko yibikoresho yemeza neza ko parallel twin screw barrel ikora neza no mumirimo itoroshye yo gukuramo.

Igikorwa

Kuvanga Imikorere

Kuvanga ni ngombwa cyane muburyo bubangikanye-kuzunguruka twin screw extruder. Kuringaniza impanga ya barrel ikoresha imigozi yihuta yihuta. Iyi miyoboro irema imbaraga zikomeye zisenya ibice. Bafasha kandi gukwirakwiza inyongeramusaruro zose binyuze mubikoresho. Imigozi yicara iruhande, ibikoresho rero bivanga neza. Ibintu byose bishonga kumuvuduko umwe. Igishushanyo gifasha kuvanga akazi neza. Iremeza neza ko buri gice cyibikoresho kivangwa kimwe.

Abahanga barebye kuvanga muri izo mashini bakoresheje ibikoresho byihariye. Ibinyamakuru nkaUbumenyi bwa PolymernaGutunganya Polymer Mpuzamahangavuga kuri ibi. Kuvanga bikora neza mugihe umuvuduko wa screw, gukata imiterere yo guhagarika, hamwe nigishushanyo mbonera. Abahanga bakoresha ibizamini nkaigihe cyo gutura no kugabana ibice. Bakoresha kandi moderi ya mudasobwa kugirango barebe uburyo imashini ivanga neza. Ubu bushakashatsi bwerekana parallel co-rotating twin screw extruder ivanga ibintu neza cyane. Ibi nibyingenzi mugukora ibicuruzwa bifite ibara nuburyo.

Icyitonderwa: Kuvanga neza bifasha gukora ibicuruzwa byiza namakosa make mugihe cyo gukuramo.

Ibicuruzwa

Ibicuruzwaatubwira umubare wimashini ishobora gukora mugihe runaka. Kuringaniza twin screw barrel ireka ibintu byinshi bikanyura vuba. Imigozi ikozwe mugukanda no gupakira ibice. Ibi bifasha ibintu byinshi kunyura muri barriel.

Ubushakashatsi bwerekana ko ibicuruzwa bihindura uburyo ibintu bivanga neza nuburyo ibicuruzwa bigenda. Urugero:

• Niba ibyinjira ari byinshi, ibikoresho bigenda byihuse, nuko rero umwanya muto wo kuvanga.
• Iyo ibicuruzwa bizamutse, ubunini bwibice biba byinshi ndetse.
• Kwimuka byihuse birashobora gutuma ibikoresho bigira umwanya munini hagati yuduce.

Abakoresha barashobora guhindura umuvuduko wa screw no gushiraho kugirango babone impirimbanyi iboneye. Ibi bifasha inganda gukora ibice binini cyangwa ibicuruzwa bidasanzwe nkuko bikenewe.

Inzira ihamye

Gutunganya inzira bisobanura ko imashini ikora neza idahagarara gitunguranye. Kuringaniza gufatanya twin screw extruder irahagaze kuko yubatswe ikomeye. Ifite kandi igenzura ryubwenge. Imigozi yashyizweho muburyo bubangikanye, ibikoresho rero bigenda kumuvuduko uhamye. Ibi bifasha guhagarika ibibuza kandi bigakomeza gushonga ndetse.

Ibigo byinshi bifashisha ikorana buhanga rya digitale no guhanura kugirango imashini zikore neza. Ibigo nka ExxonMobil na General Motors byagize bike mukoresha ibyo bikoresho. Kurugero, Moteri rusange yari ifite15% munsi yigihe gito kandi yazigamye miliyoni 20 $ buri mwaka. Amashanyarazi nayo yari afite 30% make yo guhagarika gutungurwa. Ibisubizo byerekana ko gukuramo bidasubirwaho bifasha gukora ibicuruzwa byinshi no kuzigama amafaranga.

Kuringaniza gufatanya kuzunguruka twin screw extruder ikorana neza na automatisation hamwe nigihe cyo kugenzura. Ibi bifasha abakozi kubona ibibazo hakiri kare no kubikemura vuba. Kubera iyo mpamvu, inzira igumaho, kandi ibicuruzwa byujuje ubuziranenge.

Impanuro: Gusohora bihamye gukora ibicuruzwa byiza kandi bizigama amafaranga mugabanya imyanda no gusana ibiciro.

Imikorere

Ubwiza bwibicuruzwa

Ubwiza bwibicuruzwa nibyingenzi cyane mugusohora. Kuringaniza twin screw extruder ifasha ibigo gukora ibicuruzwa byiza. Iyi mashini ifite imiyoboro ibiri igenda iruhande. Imiyoboro ivanga no gushonga ibikoresho kimwe buri gihe. Ibi bituma ubuso bugenda neza nibicuruzwa bikomeye. Inganda zikoresha ibi kumiyoboro ya PVC, impapuro za pulasitike, hamwe nudukoryo. Bashaka ibisubizo bimwe buri gihe.

Twin screw extruder ituma ubushyuhe buhoraho. Ibi bihagarika gutwika cyangwa gushonga muburyo butari bwo. Kubera iyi, ibicuruzwa bisa neza kandi bimara igihe kirekire. Inganda nyinshi zikoresha ubu buryo kugirango zikurikize amategeko akomeye. Bakora ibintu kumodoka, amazu, nibikoresho byubuvuzi. Twin screw extruder ifasha buri cyiciro kubahiriza ibipimo bihanitse.

Impanuro: Kuvanga neza no gushonga bifasha gukora imyanda mike nibicuruzwa byiza-byiza.

Ubuzima bwa serivisi

Ubuzima burebure bwa serivisi bisobanura imashini ikora imyaka myinshi. Kuringaniza twin screw extruder ikoresha ibyuma bikomeye hamwe nimpuzu zidasanzwe. Ibi birinda imigozi na barriel kwangirika n'ingese. Isosiyete itora ibinyobwa bishobora gufata ubushyuhe bwinshi nakazi gakomeye. Ibi bifasha imashini kumara igihe kirekire itavunitse.

Impanga za kijyambere zigezweho zifite sensor. Izi sensor zireba ibyangiritse cyangwa kwambara. Niba hari ikibazo, sisitemu iraburira abakozi hakiri kare. Ibi bifasha guhagarika gusana no kuzigama amafaranga. Inganda zirashobora gutunganya ibintu mbere yuko zimeneka. Ibi bikomeza umusaruro kandi bifasha imashini gukora neza.

• Ibintu bifasha imashini kumara igihe kirekire:
  • Gukoresha amavuta akomeye arwanya kwambara
  • Gukora igenzura risanzwe hamwe na sensor yubwenge
  • Gukoresha ibice byoroshye guhinduka

Raporo yisoko ivuga ko ibi bintu bizigama amafaranga no kugabanya igihe. Isoko rya twin screw extruder isoko iratera imbere kuko ikora neza kandi ikamara igihe kirekire.

Guhinduranya muri Twin Screw Extruder Porogaramu

Kuringaniza twin screw extruder iroroshye cyane. Irashobora gukorana nibikoresho byinshi nibicuruzwa. Ibigo birabikoreshaplastiki, ibiryo, imiti, nubuvuzi. Kurugero, ivanga plastike kubice byimodoka, ikora ibiryo byamatungo, kandi ifasha gukora ibinini.

• Inganda zikoresha impanga ebyiri:
  • Plastike: Kuvanga, gutunganya, no kuvanga imodoka na elegitoroniki
  • Ibiryo: Gukora ibinyampeke, ibiryo, n'ibiryo by'amatungo
  • Imiti: Gukora imiti ikomeye na sisitemu yibiyobyabwenge
  • Imiti: Gukora kole, kashe, hamwe
  • Amasoko mashya: Biodegradable plastike na 3D icapura filaments

Twin screw extruder irashobora guhinduka kubikorwa bishya hamwe nibice bya modular. Abakozi barashobora guhinduranya ibice cyangwa ibice bya barrale kubikoresho bitandukanye. Ibi bituma byoroshye guhindura umusaruro byihuse.Isuzuma rya siyansi ryerekana ko ikoranabuhanga ryatangiye nkivanga ryoroshye. Noneho, ifasha gukora ibicuruzwa byinshi nibikorwa byiza.

Icyitonderwa: Kubasha guhinduranya ibikoresho nibicuruzwa bituma impanga ya extruder ikuramo ubwenge bwinganda nyinshi.

Kuringaniza twin screw extruder yerekana agaciro kayo hamwe nibicuruzwa byiza, ubuzima burebure, hamwe nibikoreshwa byinshi. Ibiranga bifasha ibigo gukomeza imbere mumasoko ahinduka vuba.

Porogaramu

Umusaruro wa PVC

Kuringaniza gufatanya kuzunguruka twin screw extruder ningirakamaro mugukora imiyoboro ya PVC. Inganda zirayikoresha kugirango ikore hamwe nibintu byinshi bya PVC. Imigozi yicara iruhande rwayo igafasha gushonga no kuvanga ibikoresho neza. Ibi bituma imiyoboro yoroshye kandi ikomeye. Ibigo byinshi bitora iyi mashini kuko ituma umusaruro uhoraho. Ifasha kandi kugabanya imyanda no gukora imiyoboro myiza. Abakozi barashobora guhindura umuvuduko wubushyuhe hamwe nubushyuhe bwa PVC zitandukanye. Ibi biroroshye kubona umusaruro mwinshi nibisubizo bimwe buri gihe.

Umwirondoro

Inganda zikoresha parallel co-kuzunguruka twin screw extruder kugirango ikore ibintu nkibikoresho byamadirishya numuyoboro. Igishushanyo kireka abakozi bagenzura kuvanga no gushiraho neza. Ibi bivuze ko inganda zishobora gukora ibicuruzwa byinshi hamwe no guhagarara gake. Imiyoboro isukura, bityo ibikoresho ntibifata cyangwa ngo bishyushye cyane. Ibi bituma umurongo ukora nta kibazo. Ubushakashatsi bwerekana ko guhindura umuvuduko wa screw bishobora gukora uduce duto kandi bigafasha ibintu gutembera neza. Iyi mashini ivanga neza kandi ikora nibindi bicuruzwa kuruta imashini imwe ya screw.

• Inyungu nyamukuru mugukuramo umwirondoro:
  • Gukora ibicuruzwa byinshi kandi bivanga neza
  • Reka abakozi bagenzure ubushyuhe n'umuvuduko
  • Mugabanye imyanda ihagarare

Guteranya no Gutunganya neza

Guteranya no gutunganya bikenera imashini zidasanzwe. Kuringaniza gufatanya kuzunguruka twin screw extruder nibyiza kubwibyo birashobora guhinduka kandi bikavangwa neza. Inganda zikoresha kuvanga polymers, kongeramo inyongera, no gukora plastike idasanzwe. Imashini irashobora gukora igihe cyose, ikiza imbaraga nigihe. Ibigo nkaENTEK na Thermo Fisher Scientificbakoze sisitemu hamwe nibiryo bya vacuum nibice ushobora guhinduranya. Ibi bintu bishya bifasha imashini gukora byihuse kandi bifite umutekano.

Ubucuruzi bwinshi bukoresha parallel co-rotating twin screw extruder kugirango ibintu byihuse. Ifasha gukora imiyoboro ya PVC, ibice byidirishya, imiyoboro yubuvuzi, hamwe nuruvange rwihariye. Iri koranabuhanga niikoreshwa ku isi yosekandi yujuje amategeko akomeye.

Kuringaniza twin screw barrel izwiho gukomera no gukora neza. Ibigo byinshi bikoresha ubwo buhanga kuko bubafasha gukora ibicuruzwa bidahagarara.

• Igenzura ryambere hamwe no kwisukura ibice bifasha inganda gukora neza. Ibiranga kandi bifasha kugabanya imyanda.
• Ibigo bikomeye byashyizemoibihumbi. Ibi birerekana ko ari ingirakamaro mugukora ibicuruzwa byinshi.
  

  Abahanga batekereza ko iri koranabuhanga rizabikoragukura cyane nkuko inganda zikoresha robot nyinshi, ibikoresho bya digitale, hamwe na recycling. Gutora imashini ibereye bifasha gukora ibicuruzwa byiza kandi bigendana nibyifuzo bishya mubikorwa.

Ibibazo

Niki gitandukanya impanga zibangikanye zingana nigitereko kimwe?

Kuringaniza impanga zibiri zifite imigozi ibiri kuruhande. Iyi mikorere ifasha kuvanga no gushonga ibintu neza. Iyimura kandi ibikoresho biringaniye kuruta umugozi umwe.

Ni ukubera iki inganda zihitamo ibizunguruka bigereranywa na PVC yo gukora imiyoboro ya PVC?

Inganda zikoresha parallel parallel twin screw kuko zivanga PVC neza. Ibi bituma imiyoboro yoroshye kandi ikomeye. Igishushanyo gifasha kandi gukora imiyoboro myinshi ifite ireme rihamye.

Nigute modularity ifasha muri parallel twin screw barrele?

Modularité bivuze ko abakozi bashobora guhinduranya ibice bya screw cyangwa ibice bya barriel byihuse. Ibi bizigama igihe mugihe cyo gutunganya cyangwa kuzamura imashini. Ifasha kandi inganda gukoresha ibikoresho bishya vuba.

Nibihe bikoresho bikoreshwa mugukora parallel ya twin screw?

Ba injeniyeri batoranya amavuta akomeye hamwe nudukingirizo twihariye kuriyi barrale. Ibi bikoresho birwanya ibyangijwe nubushyuhe no kwambara. Bafasha ingunguru kumara igihe kirekire, ndetse nakazi gakomeye.

Birashoboka ko impanga zibangikanye zishobora gukoresha ibikoresho bitandukanye?

Nibyo, parallel twin screw barrels ikorana nubwoko bwinshi bwibikoresho. Barashobora gutunganya plastike, reberi, ibiryo, hamwe nimiti. Ibi bituma bafasha mu nganda nyinshi.