Ni ukubera iki Impanga ya Plastike ya Twin ifite akamaro kanini kuri Twin Screw Extruders muri 2025?


Ethan

Umuyobozi w'abakiriya

“As your dedicated Client Manager at Zhejiang Jinteng Machinery Manufacturing Co., Ltd., I leverage our 27-year legacy in precision screw and barrel manufacturing to deliver engineered solutions for your plastic and rubber machinery needs. Backed by our Zhoushan High-tech Zone facility—equipped with CNC machining centers, computer-controlled nitriding furnaces, and advanced quality monitoring systems—I ensure every component meets exacting standards for durability and performance. Partner with me to transform your production efficiency with components trusted by global industry leaders. Let’s engineer reliability together: jtscrew@zsjtjx.com.”

Ni ukubera iki Impanga ya Plastike ya Twin ifite akamaro kanini kuri Twin Screw Extruders muri 2025?

Impanga ya pulasitike ya plastike yerekana imikorere nubuziranenge bwimirongo igezweho. Abayobozi b'isoko bagaragaza uruhare rwayo mu buryo burambye no guhanga udushya.

Imikorere yibanze ya Twin Plastike Igikoresho

Imikorere yibanze ya Twin Plastike Igikoresho

Gutanga ibikoresho no kuvanga

Impanga ya pulasitike ya plastike ifite uruhare runini mukugenda no kuvanga ibikoresho bibisi imbere muri extruder. Ba injeniyeri bashushanya indege ya screw kugirango bafate kandi basunike granules imbere. Iki gikorwa cyemeza ko ibikoresho bigenda neza kuva muri zone yo kugaburira muri zone compression. Abashakashatsi bakoze ubushakashatsi ku kuntu izo barrale zikora basanga ingingo z'ingenzi:

  • Potente na Melish bagabanije akarere kagejejweho ibiryo no guhunika. Bakoresheje imbaraga hamwe na torque iringaniza kugirango babare ibishoboka byose bishoboka, impinduka zumuvuduko, nimbaraga zikenewe kugirango batware imigozi. Akazi kabo karerekana ko impanga ya plastike yimyenda itanga ibintu bikomeye kandi bihamye.
  • Wilczyński na White babonye ko granules nyinshi zigenda mu gice cyo hepfo ya barriel, hafi yindege ya screw. Barrale na screw bishyushya granules uko zigenda, zibafasha gushonga neza.
  • Abandi bahanga, nka White na Bawiskar, bakoze moderi zisobanura uburyo ingunguru ya plastike ya pine ya plastike ikora igishonga kandi ikavanga ibice bikomeye kandi byamazi. Izi ngero zifasha inganda gusobanukirwa no kunoza kuvanga no gushonga.

Impanga ya pulasitike ya plastike yemeza ko buri gice cyibikoresho kivangwa kandi kigashyuha. Iyi nzira iganisha ku bicuruzwa byiza kandi bifite inenge nke.

Gushonga, Guhuza ibitsina, no kugenzura igitutu

Gushonga no kuvanga plastike iringaniye nikindi gikorwa cyibanze cyimpanga ya plastike. Barrale igomba kandi kugenzura igitutu kugirango inzira ikomeze. Ba injeniyeri bakoresha ibintu byinshi byo gushushanya kugirango bagere kuri izo ntego. Imbonerahamwe ikurikira irerekana uburyo ibipimo bya screw bitandukanye nuburyo ibintu bigenda bigira ingaruka ku gushonga, kuvanga, nigitutu:

Kuringaniza Parameter Ingaruka / Ibisobanuro birambuye
Ikigereranyo cya L / D. Ikigereranyo cyo hejuru cya L / D gitezimbere polymer ivanze na plastike mukongera igihe cyo gutura no gukwirakwiza ubushyuhe
Ikigereranyo cyo kwikuramo Ikigereranyo cyo hejuru cyo guhunika cyongera plastike no kwiyongera; indangagaciro nziza ziterwa nubwoko bwibintu
Igipimo cyo guhunika kuri plastiki isanzwe PE: 3-4, PP: 2.5-4, PS: 2-4, Rigid PVC (Granules): 2-3, Rigid PVC (Ifu): 3-4, PVC yoroheje (Granules): 3.2-3.5, PVC ihindagurika (Ifu): 3-5, ABS: 1.6-2.5, PC: 2.5-3, POM: 2.8-4, PAE: 2- 3.5-3.7
Parameter / Aspect Igisubizo Cyumubare / Ibisobanuro
Umuvuduko mubyumba C. Hafi ya 2.2 MPa
Kugabanuka k'umuvuduko muri zone intermeshing 0.3 MPa
Kugabanuka k'umuvuduko mubintu byinyuma 0.5 MPa
Ubushyuhe bwiyongera kubera igitutu Umuvuduko wumurongo 40 utera ~ 20 ° C kuzamuka
Igipimo cyiza cyo kugaburira no kwihuta 3.6 kg / h igipimo cyo kugaburira kuri 95 rpm cyongera ubushyuhe kandi kigabanya kumeneka kwa fibre
Ubushyuhe bwo kubyara Hafi ya 80% yubushyuhe buterwa no gutemagura
Ingaruka yumuvuduko wa screw kumurongo Umuvuduko ukabije wiyongera kumurongo hamwe numuvuduko wa screw
Ingaruka yikigaburo cyibiryo Imyitozo ngororamubiri igabanuka hamwe nigipimo cyibiryo

Ibisubizo birerekana ko impanga ya plastike ya barrique ishobora kugenzura ubushyuhe nigitutu ibikoresho byakira. Igenamiterere ryiza rifasha plastike gushonga byuzuye no kuvanga neza. Igenzura riganisha ku bicuruzwa bikomeye, bimwe.

Kwiyuhagira no gutunganya ibintu

Impanga ya pulasitike ya plastike nayo ifasha guhora isukuye kandi itajegajega. Igishushanyo cyimigozi na barriel yemerera kwisukura. Mugihe imigozi izunguruka, bahanagurana hamwe nurukuta rwa barriel. Iki gikorwa gikuraho ibikoresho bisigaye kandi birinda kwiyubaka. Isuku isukuye igabanya igihe kandi igakomeza inzira neza.

Inzira ihamye niyindi nyungu. Impanga ya pulasitike ya plastike ikomeza ndetse nubushyuhe hamwe nubushyuhe mugihe cyo gukuramo. Uku gushikama bivuze ko imashini ishobora gukora igihe kirekire nta kibazo. Inganda zirashobora kubyara ibicuruzwa byinshi hamwe no guhagarara gake hamwe n imyanda mike.

Impanuro: Kubungabunga no kugenzura buri gihe impanga ya pulasitike ya plastike irashobora kurushaho kunoza imikorere no kongera ubuzima bwibikoresho.

Iterambere hamwe ningaruka-nyayo yisi ya Twin Plastike Screw Barrel muri 2025

Iterambere hamwe ningaruka-nyayo yisi ya Twin Plastike Screw Barrel muri 2025

Ibikoresho bishya hamwe no gutwikira kuramba

Abahinguzi ubu bakoresha ibikoresho bigezweho hamwe na coatings kugirango barike ya plastike ya plastike irambe kandi ikore neza. Ibyuma bitagira umwanda, CPM10V, ububumbyi, hamwe na tungsten karbide bifasha ingunguru kurwanya kwambara no kwangirika. Ibi bikoresho bikomeza ingunguru nubwo ihura nubushyuhe bwinshi nigitutu mugihe cyo gukuramo plastike. Ibizamini byimikorere byerekana ko iyi myenda itezimbere kuvanga neza kandi bigakomeza inzira ihamye. Kurugero, imiti ya nitriding irashobora kugera kurwego rukomeye rwa HRC50-65, ifasha ingunguru kurwanya abrasion. Amakuru nyayo yisi avuye mu nganda yerekana ko iryo terambere rigabanya igihe cyateganijwe kandi rikarinda kumeneka. Amatsinda yo gufata neza avuga kandi ko utu tubari dukeneye gusanwa gake kandi kumara igihe kirekire, bizigama amafaranga kandi bigatuma umusaruro ugenda neza.

Ibigeragezo bya laboratoire, nkabakoresha Coperion ZSK 18 MEGAlab, bifasha injeniyeri gupima ibikoresho bishya hamwe. Ibi bigeragezo bipima uburyo ingunguru ikora neza plastike ninyongera. Ibisubizo byerekana ko gutwika udushya bitezimbere ubushyuhe bwumuriro no kwambara. Ibigo bibona bike bigabanuka nibicuruzwa byiza kubera ibyo kuzamura.

Igishushanyo Cyiza na Moderi ya Barrel Igishushanyo

Ubwubatsi bwa tekinike butunganya buri gice cyimpanga ya plastike ya barriel. Inganda zikoresha imashini za CNC hamwe no kugenzura ubuziranenge kugirango umenye neza ko buri barrale yujuje ubuziranenge. Ba injeniyeri bapima ubugororangingo kuri mm 0,015 mm hamwe n'ubuso bwa Ra 0.4. Uku kwihanganira gukomeye bifasha ingunguru kuvanga no gushonga plastike neza.

Igishushanyo mbonera cya moderi yemerera impinduka byihuse no gusana. Abakozi barashobora gusimbuza ibice byambarwa badatandukanije imashini yose. Igishushanyo kiragabanukakumanura kugeza kuri 20% kandi igabanya amafaranga yo gusana kugeza 30%. Imbonerahamwe ikurikira irerekana iterambere ryingenzi:

Parameter Agaciro Umubare / Urwego
Kugabanuka kumasaha kubera modularite Kugera kuri 20%
Gusana kugabanya ibiciro kubera modularite Kugera kuri 30%
Ubukonje bwa Nitride (HV) 920 - 1000
Gukomera (HRC) 50 - 65
Kugorora neza 0,015 mm
Ubuso bukabije (Ra) 0.4

Iterambere rifasha inganda kugumisha impanga zabo za plastike zibiri hejuru, biganisha kumikorere myiza no guta imyanda.

Kwishyira hamwe hamwe no Gukora Ubwenge no Kwikora

Gukora neza no gukoresha mudasobwa byahinduye uburyo inganda zikoresha impanga ya plastike ya barrique. Sisitemu yikora noneho igenzura ubushyuhe, umuvuduko, n'umuvuduko hamwe nukuri. Sisitemu yo Gukora Sisitemu (MES) ifasha gukurikirana intambwe zose zikorwa. Sisitemu izamuraumuvuduko wumusaruro kuri 40-50% no kugabanya igihe kugeza 30%. Kubungabunga buri gihe, biyobowe na sensor na data, bituma imashini zikora igihe kirekire.

Imbonerahamwe ikurikira irerekana ingaruka zishobora gupimwa:

Iterambere Ingaruka Zipimwa
Umuvuduko Wumusaruro Yiyongereyeho 40-50%
Kugabanuka Kumasaha Kugabanuka kugera kuri 30%
Kunoza imikorere (MES) Kugera kuri 25%
Gukwirakwiza ibikoresho RTD imwe, inenge nke n imyanda mike
Gukoresha Ingufu Hasi kuruta uburyo gakondo
Ikiguzi cyo gukora Kugabanuka binyuze mumikoreshereze myiza yumutungo
Ubwiza bwibicuruzwa Guhora utezimbere

Inganda zikoresha sisitemu yemewe ya ISO9001 hamwe na barrele yateye imbere ireba imikorere yoroshye nubuziranenge bwibicuruzwa. Abakiriya babona ibicuruzwa byiza, kandi ibigo bikomeza guhatanira isoko.

Gukora neza, Ubwiza bwibicuruzwa, ninyungu zirambye

Impanga ya pulasitike ya plastike izana inyungu zisobanutse neza, nziza, kandi zirambye. Kuzamura moteri na drives ikiza10-20% mu mbaraga. Gushyushya ingufu bigabanukaho 10%, kandi ibihe byizunguruka bigabanuka kuva kumasegonda 30 kugeza kuri 15 hamwe no gukonja neza. Sisitemu yo kugarura ubushyuhe ifata kugera kuri 15% yingufu zabuze, kugabanya ibiciro ndetse birenze.

Imbonerahamwe ikurikira irerekana muri make izi nyungu:

Gukora neza no Kuramba Gushyigikira Ibarurishamibare cyangwa Ibisobanuro
Kuzigama ingufu Kugabanuka 10-20%
Gushyushya 10% imbaraga nke, igihe cyinzira cyikubye kabiri
Kugarura imyanda Kugera kuri 15% byingufu zabuze byagaruwe
Igipimo cya plastike Yiyongereye kuva kuri 104 g / s kugeza kuri 120 g / s
Igihe cyo gukira Igice cya kabiri kuva 18 kugeza 9s
Gufata neza Isaha yo kugabanuka yagabanutseho 15-30%
Ibikoresho bitangiza ibidukikije Kugabanuka no kwambara
Kuzamura ibicuruzwa byiza 90% inenge nkeya, umusaruro mwiza
Kugabanya imyanda Hasi imyanda y'ibikoresho fatizo

Iterambere rifasha inganda gukora ibicuruzwa byinshi bifite ingufu nke n imyanda. Impanga ya pulasitike ya plastike ishyigikira inganda zirambye mugabanya inenge no gukoresha umutungo neza.

Icyitonderwa: Ibigo nka Zhejiang Jinteng Imashini zikora uruganda, Ltd zikoreshaubuhanga buhanitsena sisitemu nziza yubuziranenge kugirango itange impanga zizewe za plastike. Ibicuruzwa byabo bifasha inganda kuzuza ibisabwa gutunganya plastiki zigezweho muri 2025.


Twin Plastic Screw Barrel ihagaze kumutima wa tekinoroji igezweho. Ababikora bunguka byinshi, ubuzima bwa serivisi burambye, hamwe nubuziranenge bwibicuruzwa.

  • Ubwubatsi burambyeigabanya amafaranga yo gusimburwa
  • Ubwubatsi bwuzuye butezimbere gukoresha ingufu
  • Ibishushanyo byoroshye bishyigikira porogaramu zitandukanye
    Ibi biranga gutwara intsinzi ndende kumasoko yisi yose akura.

Ibibazo

Niki gituma impanga ya plastike yimpanga ya ngombwa ikenerwa na extruders igezweho?

Ibikoresho bibiri bya pulasitike bitanga kuvanga neza, gushonga, no kugenzura igitutu. Ibiranga byemeza ibicuruzwa byiza kandi bikora neza mumirongo igezweho.

Impanuro: Imikorere ihamye biterwa na screw ikwiye hamwe nigishushanyo mbonera.

Ni kangahe inganda zigomba kubungabunga ibice bibiri bya plastiki?

Inganda zigomba kugenzura no gusukura ingunguru buri gihe. Abahanga benshi basaba buri kwezi kugenzura kugirango wirinde kwambara, kwiyubaka, nigihe cyo gutungurana.

  • Kubungabunga buri gihe byongerera ibikoresho ubuzima.
  • Kumenya hakiri kare ibibazo bigabanya amafaranga yo gusana.

Nigute ababikora bahitamo iburyo bwa plastike ya barrique?

Ababikora bahitamo ingunguru zishingiye kubwoko bwibikoresho, ibikenewe gusohoka, hamwe nimashini yihariye. Kugisha inama hamwe nababitanga babimenyereye bitanga imikorere myiza kandi iramba.

Ikintu cyo Guhitamo Urwego rw'akamaro
Ubwoko bwibikoresho Hejuru
Ibisabwa Ibisohoka Hejuru
Icyitegererezo cyimashini Hagati

Igihe cyo kohereza: Jul-03-2025